Skip to main content

Lean Manufacturing Model of Production Management Under the Focus on Maintenance Planned to Improve the Capacity Used in a Plastics Industry SME

  • Conference paper
  • First Online:
Advances in Human Factors, Business Management and Leadership (AHFE 2020)

Abstract

Nowadays, SME industries in the plastics sector fail to work with their maximum installed capacity, among the main factors are lack of market, normal or inevitable and conventional or technical stops, will be dealt with in this investigation. The problem is evident in 71.45%, the average percentage of capacity used in the plastics industries in Peru. Therefore, this article proposes the development of a three-phase production model and complements the Planned Maintenance pillar with Lean tools that seek to improve the capacity used by 17% in industries in the sector. The model starts with the 5S as a basis and support to standardize the ordering and cleaning habits to continue with SMED and Planned Maintenance of TPM. The model was validated with an implementation, an 18% increase in the production capacity used, so it can be concluded that the proposal for improvement presented serves as a reference for future research.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 189.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 249.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. PlasticsEurope Productores de Materias Plásticas: Reporte de análisis de los plásticos europeos datos de producción, demanda y residuos. Obtenido de Plastics – the Facts 2018, 05 de 10 de 2019. https://www.plasticseurope.org/es

  2. Tecnología del plástico: Encuesta de composición del mercado y gasto de capital de la industria de plásticos de América Latina. Obtenido de Tecnología del plástico (2014). http://www.plastico.com/sitio/imagenes-produccion/14/pdf/The-Latin-American-Plastics-Industry-Market-Trends-And-Buying-Intention-Survey-Gio.pdf

  3. Kosieradzka, A.: Maturity model for production management. Procedia Eng. 182, 342–349 (2017)

    Article  Google Scholar 

  4. Sieckmann, F., Nguyen, H., Helm, R., Kohl, H.: Implementation of lean production systems in small and medium-sized pharmaceutical enterprises. Procedia Manuf. 21, 814–821 (2018)

    Article  Google Scholar 

  5. Belhadi, A., Touriki, F.E., El Fezazi, S.: A framework for effective implementation of lean production in small and medium-sized enterprises. J. Ind. Eng. Manag. 9(3), 786–810 (2016). https://doi.org/10.3926/jiem.1907

    Article  Google Scholar 

  6. Ames, V., Vásquez, W., Macassi, I., et al.: Proceedings of the LACCEI International Multi-conference for Engineering, Education and Technology (2019)

    Google Scholar 

  7. Guillen, K., Umasi, K., Quispe, G., Raymundo, C.: LEAN model for optimizing plastic bag production in small and medium sized companies in the plastics sector. Int. J. Eng. Res. Technol. 11(11), 1713–1734 (2018)

    Google Scholar 

  8. Bataineh, O., Al-Hawari, T., Alshraideh, H., Dalalah, D.: A sequential TPM-based scheme for improving production effectiveness presented with a case study. J. Qual. Maint. Eng. 25, 144–161 (2019)

    Article  Google Scholar 

  9. Irajpour, A., Fallahian-Najafabadi, A., Mahbod, M.A., Karimi, M.: A framework to determine the effectiveness of maintenance strategies lean thinking approach. Math. Probl. Eng. (2014). https://doi.org/10.1155/2014/132140

  10. Bartz, T., Mairesse, J., Barth, A.: Improvement of industrial performance with TPM implementation. J. Qual. Maint. Eng. 20, 2–19 (2013)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Carlos Raymundo .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2020 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG

About this paper

Check for updates. Verify currency and authenticity via CrossMark

Cite this paper

Fernández-Marca, D., Mostacero-Rojas, K., Núñez-Ponce, V., Raymundo, C., Mamani-Macedo, N., Moguerza, J.M. (2020). Lean Manufacturing Model of Production Management Under the Focus on Maintenance Planned to Improve the Capacity Used in a Plastics Industry SME. In: Kantola, J., Nazir, S., Salminen, V. (eds) Advances in Human Factors, Business Management and Leadership. AHFE 2020. Advances in Intelligent Systems and Computing, vol 1209. Springer, Cham. https://doi.org/10.1007/978-3-030-50791-6_57

Download citation

  • DOI: https://doi.org/10.1007/978-3-030-50791-6_57

  • Published:

  • Publisher Name: Springer, Cham

  • Print ISBN: 978-3-030-50790-9

  • Online ISBN: 978-3-030-50791-6

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics