Abstract
The research is based on the problems encountered in the production process of companies in the metalworking sector. The problem arises from the low availability of machines in the production process due to working conditions (39.5%), poor maintenance management (40.3%) and poor-quality control (20.2%) that generate low profitability for business. As a solution, Lean Manufacturing tools are implemented to improve the process and increase profitability. The improvement proposal consists of a series of stages: first, the definition of indicators for the measurement of the variables; then, the design and implementation of a pilot in the production process and, in parallel, a simulation system will be designed to evaluate the long-term results. The document concludes that the implementation of the proposed tools will increase the availability of machines and an OEE to 55%, avoiding defective products and reducing reprocessed products by 4%.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Kishimoto, K., Medina, G., Sotelo, F., Raymundo, C.: Application of lean manufacturing techniques to increase on-time deliveries: case study of a metalworking company with a make-to-order environment in Peru (2020). https://doi.org/10.1007/978-3-030-25629-6_148
Lavado, K., Ramos, W., Carvallo, E., Raymundo, C., Dominguez, F.: Telecommunications tower kits manufacturing model based on Ikea’s approach to minimize the return due to missing parts in a metalworking enterprise kit (2020). https://doi.org/10.1007/978-3-030-27928-8_146
Gujar, S., Moroliya, M.R.: Increasing the productivity by using work-study in a manufacturing industry-literature review. Int. J. Mech. Prod. Eng. Res. Dev. (2018). https://doi.org/10.24247/ijmperdapr201841, https://www.scopus.com
Huamán, J., Llontop, J., Raymundo, C., Dominguez, F.: Production management model based on lean manufacturing focused on the human factor to improve productivity of small businesses in the metalworking sector (2020). https://doi.org/10.1007/978-3-030-27928-8_128
Moscoso, C., Fernandez, A., Viacava, G., Raymundo, C.: Integral model of maintenance management based on TPM and RCM principles to increase machine availability in a manufacturing company (2020). https://doi.org/10.1007/978-3-030-25629-6_137
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2021 The Editor(s) (if applicable) and The Author(s), under exclusive license to Springer Nature Switzerland AG
About this paper
Cite this paper
Cusihuallpa-Vera, X., Suarez-Montes, E., Quiroz-Flores, J., Alvarez, J. (2021). Improvement of the Manufacturing of Aluminum Pots Using Lean Manufacturing Tools. In: Ahram, T., Taiar, R., Langlois, K., Choplin, A. (eds) Human Interaction, Emerging Technologies and Future Applications III. IHIET 2020. Advances in Intelligent Systems and Computing, vol 1253. Springer, Cham. https://doi.org/10.1007/978-3-030-55307-4_76
Download citation
DOI: https://doi.org/10.1007/978-3-030-55307-4_76
Published:
Publisher Name: Springer, Cham
Print ISBN: 978-3-030-55306-7
Online ISBN: 978-3-030-55307-4
eBook Packages: EngineeringEngineering (R0)