Abstract
Cooling systems are used in machine tools e.g. for the cooling of the spindle, the drives, the cooling lubricant, the control cabinet and the hydraulic system. Cooling systems are one of the main consumers of energy of machine tools. This paper analyses and compares different decentral cooling systems with regard to their power consumption for an exemplary machining centre. To achieve this, the power consumption of the exemplary machining centre is analysed for different operating conditions. On the one hand a cooling system is analysed that from the perspective of energy efficiency represents state-of-the-art technology. And on the other hand a unit is examined whose energy consumption has been optimized. Besides power, displacement of tool centre point and further values as pressure, flow rate and temperature are monitored for the different machining conditions and cooling systems.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
Neugebauer, H., Westkämper, E., Klocke, F., Kuhn, A., Schenk, M., Michaelis, A., Spath, D., Weidner, E.: Abschlussbericht - Untersuchung zur Energieeffizienz in der Produktion. Fraunhofer-Gesellschaft zur Förderung der angewandten Forschung e.V., Chemnitz (2008)
CECIMO: Self-regulatory Initiative, in: Presentation at Consultation Forum, Brüssel (November 17, 2009)
Bäumler, S., Bode, H., Brecher, C., Breitbach, T., Hansch, S., Hennes, N., Prust, D., Tannert, M., Thoma, C., Wagner, P., Witt, S., Würz, T.: Ressourceneffizienz im Werkzeugmaschinenbau. In: Brecher, C., Klocke, F., Schmitt, R., Schuh, G. (eds.) Wettbewerbsfaktor Produktionstechnik: Aachener Perspektiven, Proceedings of Aachener Werkzeugmaschinenkolloquium, AWK (2011)
Vijayaraghavan, A., Dornfeld, D.: Automated Energy Monitoring of Machine Tools. CIRP Annals - Manufacturing Technology 59, 21–24 (2010)
Brecher, C., Herfs, W., Heyers, C., Klein, W., Triebs, J., Beck, E., Dorn, T.: Ressourceneffizienz von Werkzeugmaschinen im Fokus der Forschung, wt Werkstattstechnik online, Jahrgang 100, Booklet, 7/8, pp. 559–564 (2010)
Kircher, C., Geisler, R., Börsch, W.: Maßnahmen zur Gestaltung energieeffizienter spanender Werkzeugmaschinen. Fertigungstechnisches Kolloquium, 245–279 (2010)
Gontarz, A., Weiss, L., Wegener, K.: Energy consumption measurement with a multichannel measurement system on a machine tool. Swiss Federal Institute of Technology Zurich, Institute of Machine Tools and Manufacturing (2010)
Dahmus, J., Gutowski, T.: An environmental Analysis of Machining. In: Proceedings of IMECE 2004, ASME International Mechanical Engineering Congress and RD & D Expo, Anaheim, California, USA (2004)
Li, W., Zein, A., Kara, S., Herrmann, C.: An Investigation into Fixed Energy Consumption of Machine Tools. In: Hesselbach, J., Herrmann, C. (eds.) Glocalized Solutions for Sustainability, Proceedings of the 18th CIRP International Conference on Life Cycle Engineering, Braunschweig, Germany, pp. 268–273 (2011)
Kuhrke, B., Rothenbücher, S.: Energiebündel auf dem Prüfstand, WB Werkstatt und Betrieb, Booklet 9, 130–137 (2010)
Devoldere, T., Dewulf, W., Deprez, W., Willems, B., Duflou, J.R.: Improvement Potential for Energy Consumption in Discrete Part Production Machines. In: 14th CIRP International Conference on Life Cycle Engineering, pp. 311–316 (2007)
Rummel, W.: Energieeffiziente Werkzeugmaschine, Möglichkeiten in der Produktkonfiguration. In: Brinkmann Symposium, Herborn, Germany, June 28-29 (2010)
Augenstein, E., Nelles, J., Wurm, A.: Effiziente Werkzeugmaschine – Mehr Effizienz und weniger Abwärme in der Maschinenhalle, KKA Kälte Klima Aktuell, Sonderausgabe Großkältetechnik (2011)
Eversheim, W., Pfeifer, T., Weck, M., Brecher, C., Schuh, G.: Ressourceneffiziente Produktionstechnik - Ein Aachener Modell. In: Festschrift für Univ.-Prof. Dr.-Ing. Dr.-Ing. E.h. Dr. h.c. Fritz Klocke, pp. 185–210. Apprimus-Verlag (2010)
Rittal GmbH & Co. KG: Frequenzgeregelter Wärmetauscher mit 70 Prozent weniger Energieverbrauch. Mav Maschinen Anlagen Verfahren, Booklet 9, p. 122 (2010)
Toschiba: Grundlagen der Invertertechnologie (2011), http://www.toshiba-klima.net/images/content/file/Techniklexikon/INVERTER_allgemeine_Infos.pdf (Stand June 03, 2011)
Energie Lösungen: Glossar – Digital-Scroll-Technologie (2011), http://www.energie-loesungen.de/energie-loesungen/encyclopedia/thema.php?keyID=441 (Stand June 03, 2011)
ISO International Organization for Standardization: ISO 230-3 Test code for machine tools — Part 3: Determination of thermal effects (2007)
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2012 Springer-Verlag Berlin Heidelberg
About this paper
Cite this paper
Brecher, C., Bäumler, S., Jasper, D., Triebs, J. (2012). Energy Efficient Cooling Systems for Machine Tools. In: Dornfeld, D., Linke, B. (eds) Leveraging Technology for a Sustainable World. Springer, Berlin, Heidelberg. https://doi.org/10.1007/978-3-642-29069-5_41
Download citation
DOI: https://doi.org/10.1007/978-3-642-29069-5_41
Publisher Name: Springer, Berlin, Heidelberg
Print ISBN: 978-3-642-29068-8
Online ISBN: 978-3-642-29069-5
eBook Packages: EngineeringEngineering (R0)