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Polymer Blends: Introduction

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Polymer Blends Handbook

Abstract

While this chapter serves as an introduction to all the subsequent chapters, it is quite comprehensive. A brief history as well as information on polymer synthesis, nomenclature, and properties is provided. The need to formulate polymer alloys and blends and the resulting benefits are explained. Since the vast majority of polymer pairs are thermodynamically immiscible, compatibilization and reactive extrusion are necessary to improve interfacial adhesion and to optimize blend performance. How polymer morphology is influenced both by blend composition and the imposed process conditions is discussed first. This provides the theoretical basis for understanding the concept of polymer blending.

The raison d’etre of polymer blending is developing materials having enhanced performance. Performance itself depends on the polymer pair types employed, their relative amounts, extent of miscibility, nature and amount of compatibilizer used, and the method of blending. A key issue is the process of mixing polymers during which blends undergo a complex combination of shear and elongation and the evolution of blend microstructure becomes crucial and requires close attention. Each category of polymer pairs, from commodity resins and their blends, to engineering resins and their blends, and to specialty polymers and their blends is discussed in detail. Pertinent theoretical as well as experimental results are presented and reviewed.

The concern over environmental issues and sustainability has opened up another vibrant research field, namely, biobased and biodegradable polymer blends. An overview of major developments and recent trends in biodegradable blends with an emphasis on PLA blends are also discussed. This chapter closes with an outlook for the future of this important subject.

Leszek A. Utracki: Deceased.

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Abbreviations

aPP

Amorphous polypropylene

AA

Acrylic acid

AAS

Copolymer from acrylonitrile, styrene and acrylates; ASA

ABS

Acrylonitrile-butadiene-styrene

ABSM

Acrylonitrile-butadiene-styrene-methylmethacrylate

ACM

Copolymer of acrylic acid ester and 2-chloroethyl vinyl ether

AES

Quarterpolymer from acrylonitrile, ethylene, propylene, and styrene

AF

Aniline-formaldehyde

AN

Acrylonitrile

ANM

Acrylate rubber, based on ethyl acrylate with acrylonitrile

ASA

Copolymer from acrylonitrile, styrene and acrylates

BMMM

Butyl methacrylate-methylmethacrylate copolymer

bPC

Branched polycarbonate

BR

Butadiene rubber; polybutadiene

CA

Cellulose acetate

CAS

Chemical Abstracts Service

CB

Carbon black

CBR

Cis-polybutadiene rubber

CF

Carbon fiber

CHR

Epichlorohydrin

CMC

Critical micelle concentration

COP

Cycloolefin

COPO

Copolymer of carbon monoxide with polyolefins (ethylene or propylene)

COPO-VAc

Carbon monoxide-ethylene-vinylacetate copolymer

CPA

Copolyamide

CPB

Chlorinated polybutadiene

CPE

Chlorinated polyethylene

CPVC

Chlorinated polyvinylchloride

CR

Elastomeric polychloroprene

CRU

Constitutional repeating unit

CSM

Chlorosulfonated polyethylene rubber

CSR

Core-shell rubber

CTM

Cavity transfer mixer

CUT

Continuous use temperature

DBSA

Dodecylbenzene sulfonic acid

DOP

Dioctyl phthalate

EAA

Ethylene-acrylic acid copolymer

EBA

Ethylene butyl acrylate

ECP

Electroconductive polymer

EEA

Ethylene-ethylacrylate copolymer

EFK

Aromatic polyester

EFM

Extensional flow mixer

EGMA

Poly(ethylene-glycidyl methacrylate)

EHEMA

Ethylene-hydroxyethyl methacrylate

EMAA

Ethylene-methacrylic acid copolymer

EMAC

Ethylene-methacrylate copolymer

EMMA

Ethylene-methylmethacrylate copolymer

EO

Ethylene oxide

EoS

Equation of state

EP

Epoxy resin. Also engineering polymer

EPDM

Ethylene-propylene-diene elastomer

EPDM-MA

Maleated ethylene-propylene-diene elastomer

EPR

Ethylene propylene rubber

ESCR

Environmental stress-cracking resistance

ESD

Electrostatic charge dissipation

ESI

Ethylene-co-styrene interpolymer

ETFE

Ethylene-tetrafluoroethylene

EVAc

Ethylene-vinylacetate

EVAc-CO

Ethylene-vinyl acetate-carbon monoxide copolymer

EVAl

Ethylene vinyl alcohol

FEP

Fluorinated ethylene-propylene

GF

Glass fiber

GMA

Glycidyl methacrylate

GP

Gutta-percha

HDPE

High-density polyethylene

HDT

Heat deflection temperature, heat distortion temperature

HEMA

Hydroxyethyl methacrylate

HIPS

High impact polystyrene

IIR

Isobutene-isoprene rubber (butyl rubber)

IPN

Interpenetrating polymer network

iPS

Isotactic polystyrene

IR

Synthetic cis-1,4-polyisoprene

IUPAC

International Union of Pure and Applied Chemistry

JSW

Japan steel works

LCP

Liquid-crystal polymer

LCST

Lower critical solubility temperature

LDPE

Low-density polyethylene

LLDPE

Linear low-density polyethylene

LTG

Low-temperature glass

MA

Maleic anhydride

MABS

Methylmethacrylate-acrylonitrile-butadiene-styrene

MBA

Copolymer from methylmethacrylate, butadiene and acrylonitrile

MBS

Copolymer from methylmethacrylate, butadiene and styrene

MC

Molecular composite

MDI

Methylene diphenyl diisocyanate

MDL

MDL Information Systems, Inc.

MDPE

Medium density polyethylene

MD/TD

Machine direction/transverse direction

MeABS

Graft copolymer of ABS and methylmethacrylate

MeSAN

Graft copolymer of SAN and methylmethacrylate

MF

Melamine formaldehyde

MI

Melt index

MFR

Melt flow rate

mLDPE

Metallocene-catalyzed low-density polyethylene

mLLDPE

Metallocene-catalyzed linear low-density polyethylene

MMA

Methylmethacrylate

MMBA

Poly(methylmethacrylate-co-butyl acrylate)

MMMA

Methylmethacrylate-methylacrylate copolymer

MMVAc-AA

Copolymer of methylmethacrylate, vinylacetate and acrylic acid

MPS

Poly(α-methyl styrene)

MSW

Municipal solid waste

MW

Molecular weight

MWD

Molecular weight distribution

NBR

Elastomeric copolymer from butadiene and acrylonitrile; nitrile rubber

NC

Nitrocellulose

NDB

Negatively deviating blend

NPDB

Negative and positive deviating blend

NR

Natural rubber

P4MP

Poly(4-methyl-1-pentene)

PA

Polyamides, nylon

PAc

Polyacetylene

PACE

Polyacetylene

PAE

Polyarylether

PAEB

Poly(p-aminoethyl benzoate)

PAEK

Polyaryletherketone

PAES

Polyarylethersulfone

PAI

Polyamide-imide

PAN

Polyacrylonitrile

PANI

Polyaniline

PAr

Polyarylate

PARA

Polyarylamide; aromatic amorphous polyamide

PArSi

Poly(aryloxysiloxane)

PB

Polymer blend; polybutadiene

PB-1

Poly-1-butene

PBA

Polybutylacrylate

PBG

Polybutyleneglycol

PBI

Polybenzimidazole

PBMA

Poly(butyl methacrylate)

PBSA

Polybutylene-succinate adipate

PBT

Polybutylene terephthalate

PC

Polycarbonate

PCHA

Polycyclohexyl acrylate

PCHE

Polycyclohexylethylene

PCHMA

Polycyclohexyl methacrylate

PCL

Polycaprolactone

PCO

Polycycloolefin

PCS

Poly-2-chlorostyrene

PCTF

Polychlorotrifluoroethylene

PCTFE

Polychlorotrifluoroethylene

PCTG

Copolymer of cyclohexanedimethanol, terephthalic acid and ethylene glycol

PDB

Positively deviating blend

PDMDPhS

Poly(dimethyl-diphenyl siloxane)

PDMS

Polydimethylsiloxane, polysiloxane

PDPS

Polydiphenylsiloxane

PE

Polyethylene

PEA

Polyethylacrylate; polyesteramide; polyether-amide

PEBA

Polyether-block-amide

PEC

Polyestercarbonate

PEEI

Copolyesteretherimide

PEEK

Polyether ether ketone; polyaryletherketone

PEG

Polyethylene glycol

PEI

Polyetherimide

PEIm

Polyetherimine

PEK

Polyetherketone

PEKK

Polyetherketone

PEMA

Polyethylmethylacrylate

PEN

Poly(ethylene-2,6-naphthalene dicarboxylate)

PEO

Polyethylene oxide

PEOX

Poly(2-ethyl-2-oxazoline)

PES

Polyethersulfone

PEST

Thermoplastic polyester

PET

Polyethylene terephthalate

PETG

Polyethyleneterephthalateglycol

PF

Phenol-formaldehyde

PGA

Polyglycolic acid

PGI

Polyglutarimide

PHA

Polyhydroxyalcanoate

PHB

Poly-3-hydroxybutyrate

PHBA

Poly(β-hydroxybutyric acid)

PHT

Polyhexamethyleneterephthalate

PHZ

Polyphosphazene

PI

Polyimide

PIB

Polyisobutylene

PISO

Polyimide-sulfone

PLA

Polylactic acid

PMA

Polymethacrylate

PMB

Polyp-methylenebenzoate

PMI

Polymethacrylimide

PMMA

Poly(methylmethacrylate), acrylic

PMP

Poly-4-methyl-1-pentene

PMPhS

Polymethylphenylsiloxane

PMS

Polymethylstyrene

PNDB

Positive and negative deviating blend

PO

Polyolefin

POBA

Polyoxybenzoyl acid, rigid-rod polymer

POCA

Polyoxycyanoarylene

POD

Polyoctadecene

POM

Polyoxymethylene

POT

Poly-3-octyl thiophene

PP

Polypropylene

PPA

Polyphthalamide

PPBA

Polyparabanic acid

PPCO

Polypropylene carbonate

PPE

Polyphenylene ether

PPG

Propylene glycol

PPhA

Polyphthalamide

PPMA

Poly-n-propyl methacrylate

PpMS

Poly-p-methylstyrene

PPP

Polyparaphenylene

PPS

Polyphenylenesulfide

PPSS

Polyphenylenesulfidesulfone

PPT

Polypropylene terephthalate

PPTA

Poly(p-phenylene terephthalamide)

PPy

Polypyrrole

PS

Polystyrene, styrenic

PSF

Polysulfide; polysulfone

PSIB

Polyisobutylene-block-polystyrene

PSOX

Polystyrene grafted with 2-oxazoline

PSS

Poly(styrene sulfonic acid)

PSU

Polyarylsulfone

PTES

Polythioethersulfone

PTFE

Polytetrafluoroethylene

PTO

Polytransoctanamer

PVA

Polyvinylacetate

PVAl

Polyvinyl alcohol

PVB

Polyvinyl bromide

PVC

Polyvinyl chloride, vinyl

PVCAc

Poly(vinylchloride-co-vinylacetate)

PVDC

Polyvinylidenechloride

PVDC-MeA

Vinylidenechloride-methylacrylate copolymer

PVDF

Polyvinylidene fluoride

PVF

Polyvinyl fluoride

PVFO

Polyvinyl formal

PVME

Poly vinyl methyl ether

PVP

Polyvinylpyrrolidone

PVPh

Polyvinylphenol

SAA

Poly(styrene-acrylic acid)

SAN

Styrene-acrylonitrile copolymer

SAN-MAc

Copolymer of SAN and methacrylic acid

SB

Styrene-butadiene block copolymer

SBR

Styrene-butadiene rubber

SBS

Styrene-butadiene-styrene block copolymer

SEB

Styrene-ethylene/butylene

SEBS

Styrene-ethylene-butylene-styrene block copolymer

SEP

Styrene-ethylene-propylene block copolymer

SH

Strain hardening

SI

Styrene-isoprene block copolymer

SIS

Styrene-isoprene-styrene block copolymer

SMA

Poly(styrene-co-maleic anhydride)

SMI

Copolymer from styrene and maleimide

SMM

Styrene-methylmethacrylate copolymer

SMMA

Styrene methylmethacrylate

sPhPS

Syndiotactic poly(p-phenyl styrene)

sPP

Syndiotactic polypropylene

sPS

Syndiotactic polystyrene

SSE

Single-screw extruder

TM

Thio-rubber

TMPC

Polycarbonate of tetramethyl bisphenol-A

TPE

Thermoplastic elastomer

TPU

Thermoplastic polyurethane

TPV

Thermoplastic vulcanizate

TS

Thermoset polyester

TSE

Twin-screw extruder

UF

Urea-formaldehyde

UHMWPE

Ultra-high molecular weight polyethylene

UHMW-PMMA

Ultra-high molecular weight poly(methylmethacrylate)

UHMW-PS

Ultra-high molecular weight polystyrene

ULDPE

Ultra low-density polyethylene

VCM

Vinyl chloride monomer

VPh

Vinylphenol

VLDPE

Very low-density polyethylene

XLPE

Cross-linked polyethylene

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Utracki, L.A., Mukhopadhyay, P., Gupta, R.K. (2014). Polymer Blends: Introduction. In: Utracki, L., Wilkie, C. (eds) Polymer Blends Handbook. Springer, Dordrecht. https://doi.org/10.1007/978-94-007-6064-6_3

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