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Hybrid Incremental Forming: Investigation on Localized Thinning and Thickness Distribution in Formed Parts

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Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering

Part of the book series: Lecture Notes in Mechanical Engineering ((LNME))

Abstract

In the present experimental work, hybrid incremental sheet forming (HISF) process comprising stretch forming followed by single point incremental sheet forming (SPIF) is developed for forming conical frustum. Experimental investigation is done to find the influence of process parameters on thickness distribution and localized thinning in the formed parts. Experimental result reveals that stretching has a substantial effect on localized thinning in formed parts. Small improvement in the thickness distribution and localized thinning is found in formed parts. Experimental investigation on the influence of preform tool shape is also done to further improve thickness distribution. It is observed that the geometry of preform tool and amount of stretching has a great influence on thinning and thickness distribution. It is found that intermediate preform tool size and small amount of preforming results in forming conical frustum having uniform thickness distribution. Also, a considerable reduction in forming time using developed HISF process is observed as compared to SPIF process alone.

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Correspondence to Rahul Jagtap .

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Jagtap, R., Sisodia, V., More, K., Kumar, S. (2021). Hybrid Incremental Forming: Investigation on Localized Thinning and Thickness Distribution in Formed Parts. In: Gascoin, N., Balasubramanian, E. (eds) Innovative Design, Analysis and Development Practices in Aerospace and Automotive Engineering. Lecture Notes in Mechanical Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-15-6619-6_16

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  • DOI: https://doi.org/10.1007/978-981-15-6619-6_16

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  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-15-6618-9

  • Online ISBN: 978-981-15-6619-6

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