Abstract
Layered Manufacturing enabled the direct production of sand molds and cores by selective injection of binding agents into sand layer. These binding agents are chemically reactive and have significantly higher cost in comparison to Bentonite clay used in routine foundry work. These binders also need special mechanism for printing and storage which result into increased equipment cost. The present study explores feasibility of using low-cost natural binding agent, orange peel powder as an alternative to chemical binders. A preliminary framework for layered manufacturing of standard sand testing samples employing natural binders is developed. Some of the important mold properties such as mold hardness, mold permeability and green compressive and shear strength are evaluated. The results are compared with standard sand testing specimen prepared using conventional binding agents. It has been observed that the mold hardness and strength properties of layered mold using orange peel powder are significantly better. The outcomes of this preliminary study are quite encouraging and further work will focus on investigating reasons for improved sand mold properties and development of low cost layered manufacturing equipment for direct printing of sand molds.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
Bassoli, E., Gatto, A., Iuliano, L., Violante, M.G.: 3D printing technique applied to rapid casting. Rapid Prototyp. J. 13(3), 148–155 (2007)
Hackney, P.M., Wooldridge, R.: Characterization of direct 3-D sand printing process for the production of sand cast mould tools. Rapid Prototyp. J. 23(1), 7–15 (2017)
Bednarz, M.: Cold hardening phenol: the new all-rounder among binder systems. Exone web resource (2018). https://www.exone.com/Resources/Binders. Accessed 29 Mar 2017
Upadhyay, M., Sivarupan, T., Mansori.: 3-D printing for rapid sand casting—a review. J. Manuf. Process. 29, 211–220 (2017)
Clay, T., Krouth, T.: Direct metal casting. Adv. Mater. Process. (ASM Int.) 161, 43–44 (2003)
Gill, S.S., Kaplas, M.: Efficacy of powder-based three-dimensional printing (3DP) technologies for rapid casting of light alloys. Int. J. Adv. Manuf. Technol. 52, 52–53 (2011)
McKenna, N., Singamneni, S., Diegel, O., Singh, D., Neitzert, T., George, J., Roy Choudhury, A., Yarlagadda, P.: Direct metal casting through 3D printing: a critical analysis of the mould characteristics. In: 9th Global Congress on Manufacturing and Management, pp. 1–5. Gold Coast, Australia (2008). 12–14 Nov 2008
Choi, H.H., Kim, E.H., Park, H.Y., Cho, G.H., Jung, Y.G., Zhang, J.: Application of dual coating process and 3D printing technology in sand mold fabrication. Surf. Coat. Technol. 332, 522–526 (2017)
Khandelwal, H., Ravi, B.: Effect of molding parameters on chemically bonded sand mold properties. J. Manuf. Process. 22, 127–133 (2016)
Bailey, S.E., Olin, T.J., Bricka, R.M., Adrien, D.D.: A review of potentially low-cost sorbents for heavy metals. Water Res. 33(11), 2469–2479 (1999)
Larrauri, J.A.: New approaches in the preparation of high dietary fibre powders from fruit by-products. Trends Food Sci. Technol. 10, 3–8 (1999)
Anoopisan, Barath, I., Nagakalyan, S.: Interfacial behaviour of composites of polymer and orange peel particulates. Int. J. Theor. Appl. Res. Mech. Eng. 4(4), 27–33 (2015)
Author information
Authors and Affiliations
Corresponding author
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 2020 Springer Nature Singapore Pte Ltd.
About this paper
Cite this paper
Tiwari, M., Kathrecha, D., Meena, K., Desai, K.A., Plappally, A.K. (2020). Application of Low-Cost Natural Binders in Direct 3-D Printing of Sand Molds. In: Shunmugam, M., Kanthababu, M. (eds) Advances in Additive Manufacturing and Joining. Lecture Notes on Multidisciplinary Industrial Engineering. Springer, Singapore. https://doi.org/10.1007/978-981-32-9433-2_30
Download citation
DOI: https://doi.org/10.1007/978-981-32-9433-2_30
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-32-9432-5
Online ISBN: 978-981-32-9433-2
eBook Packages: EngineeringEngineering (R0)