Abstract
The acoustic emission (AE) technique has been applied to identify scale cracking during thermal cycling of tubes of 2.25Cr-1Mo steel. The scale morphology and failure mode were investigated by light and electron optical methods. The scale formed at 600°C in water vapor consists of an outer magnetite and an inner, chromium-containing spinel layer. Cooling leads to tensile stresses in the scale that cause macro and microcrack formation in the scale. At constant-cycle parameters, a characteristic set of crack length and crack density is established. Changes in the cycle parameters also change the crack length and crack density. The experimental results can be described by a model developed by Hasselmann assuming a large number of noninteracting microcracks in a ceramic plate.
Similar content being viewed by others
References
W. Christl, A. Rahmel, and M. Schütze,Oxid. Met. 30, 465 (1988).
P. Hancock and R. C. Hurst,Adv. Con. Sci. Technol. 4, 1 (1974).
J. Armitt, R. Holmes, M. I. Manning, D. B. Meadowcroft, and E. Metcalfe,The Spalling of Steam-Grown Oxide From Superheater and Reheater Tube Steels, EPRI FP-686, TPS 76-655 (1978).
A. T. Gorton, G. Bitsianes, and T. L. Joseph,TRANS. Met. Soc. AIME 233, 1519 (1965).
H. J. Yearian, J. M. Kortright, and R. H. Langenheim,J. Chem. Phys. 22, 1196 (1954).
M. I. Manning and E. Metcalfe,Steamside Spolling from Type 316 Superheater and Reheater Tubes, CEGB-Report RD/L/N/15/75 (April 1975).
G. R. Righby, G. H. B. Lovell, and A. T. Green,Brit. Ceram. Soc. Trans. 45, 137 (1946).
F. Eberle and J. H. Kitterman, inBehaviour of Superheater Alloys in High Temperature-High Pressure Steam, G. E. Lien, ed. (ASME, New York, 1968), p. 67.
D. P. H. Hasselmann and J. P. Singh, inThermal Stresses: State of the Art, R. B. Hetnarski, ed. (Rochester Institute of Technology, Rochester, New York, 1986), p. 341.
D. P. H. Hasselmann,Ceramics in Severe Environments, W. W. Kriegel and H. Palmour, eds. (Plenum Press, New York, 1971), p. 89.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Christl, W., Rahmel, A. & Schütze, M. Behavior of oxide scales on 2.25Cr-1Mo steel during thermal cycling. II. Scales grown in water vapor. Oxid Met 31, 35–69 (1989). https://doi.org/10.1007/BF00665486
Received:
Revised:
Issue Date:
DOI: https://doi.org/10.1007/BF00665486