Ceramic material processing by electrical discharge in electrolyte

Abstract

New ceramic materials receive a great deal of attention as machine components, but they are hard to work. So a hybrid processing which combines electrical discharge processing with grinding is proposed. In this study, in order to examine the possibility of this hybrid processing, the electrical discharge processing on four kinds of ceramics was carried out with a needle electrode. The ceramic materials were alumina and three kinds of silicon nitride series to which are added alumina (ASN), magnesia (MSN), yttria and alumina (YASN). The results obtained showed that a pit can be formed on any ceramic and the pit depth apparently varies with the ceramic material. The removal rates of ASN, alumina, YASN and MSN become low in turn, and are independent of their mechanical properties. In the case of the silicon nitride series, the removal rates depended on their sintering additives, and the higher the applied voltage, the greater was the volume removed. High removal rate and low electrode loss are obtained when the needle electrode is negative. The ceramic materials are mainly removed by etching the grain boundary in a high-temperature electrolyte during the discharging process.