Grain-size dependence of fracture stress in anisotropic brittle solids

Abstract

The stress concentrations that occur at grain boundaries due to thermal expansion anisotropy and elastic stress concentration are discussed, and the stress intensity factor that results from these stresses is estimated. The procedure for the stress intensity factor calculation is based on the model in which a spherical crystal (grain) is forced into a cavity of equal size possessing annular or radial cracks emanating from the boundary. The stress intensity factor equation thus obtained is extended to include the effect of elastic stress concentration due to the presence of a cavity, and is subsequently used to predict the grain-size dependence of strength in anisotropic brittle ceramics. In assessing the degradation of strength with increasing grain size in non-cubic ceramics, it is shown that, in addition to grain size, the effect of pre-existing crack size must also be considered. Cubic ceramics, on the other hand, are known to exhibit no thermal expansion anisotropy and, based on the present model, their strength is predicted to be governed by the pre-existing flaw size, rather than the grain size.