Skip to main content
Log in

X-ray diffraction study of residual macrostresses in shot-peened and fatiqued 4130 steel

Object of investigation is to evaluate the magnitude of the compressive residual-stress relaxation at the surface and the redistribution of residual stresses at subsurface levels after an increasing number of fatigue cycles

  • Published:
Experimental Mechanics Aims and scope Submit manuscript

Abstract

A study has been made of the effects of shot peening and fatigue cycling on the residual macrostresses determined by X-ray methods in an austenitized and tempered AISI 4130 steel (150–170 ksi). The results show that the effect of shot peening is to produce a residual compressive macrostress layer 0.014-in. deep. The residual-stress profile (stress vs. depth) exhibits a small negative stress gradient at and near the surface and a large positive stress gradient in the interior. Stress relaxation (due to fatique cycling) which occurred early in the fatigue history of the specimen was found greater at the surface than in the subsurface layers. Stress gradients of the stress profile increased with continued cycling and varied with depth. A correlation appears to exist between stress relaxation and stress gradients at the surface.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Dolan, T. J., “Residual Stress, Strain Hardening and Fatigue,”Internal Stresses and Fatigue in Metals, G. M. Rassweiler andW. L. Grube, eds., Elsevier Publishing Corp., New York, 264–310 (1959).

    Google Scholar 

  2. Mattson, R. L., andRoberts, J. G., “The Effect of Residual Stresses Induced by Strain Peening Upon Fatigue Strength,”,337–360 (1959).

    Google Scholar 

  3. Grover, H. J., Gordon, S. A., and Jackson, L. R., Fatique of Metals and Structures, Washington, D. C., Bureau of Naval Weapons, Dept. of the Navy, 102–105 (Rev. ed. 1960).

  4. Coombs, A. G. H., et al., “An Analysis of the Effects of Shot-Peening Upon the Fatigue Strength of Hardened and Tempered Spring Steel,” International Conference on Fatique of Metals, Inst. Mech. Engrs., 227–234 (1956).

  5. Mattson, R. L., “Fatigue, Residual Stresses and Surface Cold Working,” International Conference on Fatique of Metals, Inst. Mech. Engrs., 593–603 (1956).

  6. Taira, S., and Murakami, Y., “Effect of Residual Stresses on Fatigue Strength,” Proc. 5th Japan Congress on Testing Materials, 27–31 (1962).

  7. Hempel, M. R., “Surface Condition and Fatigue Strength,” Internal Stresses and Fatique in Metals, 311–336 (see Ref. 1).

  8. Evans, W. P., andBuenneke, R. W., “X-Ray Broadening of Hardened and Coldworked Steel,”Trans. AIME,227,447–451 (1963).

    Google Scholar 

  9. Morrow, J., and Millan, J. F., “Influence of Residual Stresses on Falique of Steel,” SAE TR-198, 4–6 (1961).

  10. Honeycombe, R. W. K., “Session on Fatigue and Ductile Fracture,”Fracture ed. by B. L. Averbach, D. K. Felbeck andG. T. Hahn, MIT Press, Cambridge, Mass., 9–14 (1959).

    Google Scholar 

  11. Morrow, J., Ross, A. S., andSinclair, G. M., “Relaxation of Residual Stresses Due to Fatigue Loading,”SAE Trans.,68,40–48 (1960).

    Google Scholar 

  12. Taira, S., and Murakami, Y., “On the Changes in Residual Stresses Due to Repeated Stressing,” Proc. 3rd Japan Congress on Testing Materials, 52–55 (1960).

  13. Uhlig, H. H., “New Prespectives in the Stress Corrosion Problem,”Physical Metallurgy of Stress Corrosion Fracture, T. N. Rhodin, ed., Interscience Publishers, Inc., New York, 1–17 (1959).

    Google Scholar 

  14. Suss, H., “Shot Peening of Metals for Protection Against Stress Corrosion Cracking,”Corrosion,18,17t-20t (1962).

    Google Scholar 

  15. Soffa, L. L., “Stress Corrosion and Stress Rupture Tests of 2½ Inch 7075-T6 Aluminum Alloy Rolled Plate,” Northrop Aircraft, Inc., Report No. NAI-56-701 (MPR 705513) (Sept. 10, 1956).

  16. Cullity, B. D., Elements of X-Ray Diffraction, Addison-Wesley Publishing Co., Inc., Reading, Mass., 446 (1959).

    Google Scholar 

  17. Koistinen, D. P., andMarburger, R. E., “A Simplified Procedure for Calculating Peak Position in X-Ray Residual Stress Measurements on Hardened Steel,”Trans. ASM,51,537 (1959).

    Google Scholar 

  18. Christenson, A. L., et al., ed., “The Measurement of Stress by X-Ray,” SAE TR-182 (1960).

  19. Moore, M. G., andEvans, W. P., “Mathematical Correction for Stress in Removed Layers in X-Ray Diffraction Residual Stress Analysis,”SAE Trans.,66,340–345 (1958).

    Google Scholar 

  20. Woehrle, H. R., et al., “Experimental X-Ray Stress Analysis Procedures for Ultrahigh-Strength Materials,” Advances in X-Ray Analysis, 38–47 (1965).

  21. Bolstad, D. A., andQuist, W. E., “The Use of a Portable X-Ray Unit for Measuring Residual Stresses in Aluminum, Titanium and Steel Alloys,”Advances in X-Ray Analysis,8,26–37 (1965).

    Google Scholar 

  22. Esquivel, A. L., and Bolstad, D. A., “X-Ray Diffraction Study of the Effects of Plastic Deformation on Residual Stress Measurements,” Boeing Document D6-15798TN (1967).

  23. Hilley, M. E., Wert, J. J., andGoodrich, R. S., “Experimental Factors Concerning X-Ray Residual Stress Measurements in High Strength Aluminum Alloys,”Advances in X-Ray Analysis,10,284–294 (1967).

    Google Scholar 

  24. Wei, R. P., andBaker, A. J., “A Metallographic Study of Iron Fatigued in Cyclic Strain at Room Temperature,”Phil. Mag.,12,1005–1020 (1965).

    Google Scholar 

  25. Morrow, J., and Sinclair, G. M., “Cycle Dependent Stress Relaxation,” Symposium on Basic Mechanisms of Fatigue ASTM STP-237, 83–109 (1959).

  26. Evans, W. P., and Millan, J. F., “Effect of Microstrains and Particle Size on the Fatigue Properties of Steel,” SAE TR-793B, 1–9 (1964).

  27. Hargreaves, M. E., Loretto, M. H., Clarebroguh, L. M., andSegall, R. L., “Recovery after Unidirectional and Reverse Straining in Copper,”The Relation Between the Structure and Mechanical Properties of Metals, Her Majesty's Stationery Office, London, 209–215 (1963).

    Google Scholar 

  28. Kennedy, A. J., Processes of Creep and Fatigue in Metals, New York, J. Wiley, 293 (1962).

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Additional information

K. R. Evans was Research Engineer at the Boeing Company when paper was prepared; is now at Shell Development Co., Emeryville, Calif.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Esquivel, A.L., Evans, K.R. X-ray diffraction study of residual macrostresses in shot-peened and fatiqued 4130 steel. Experimental Mechanics 8, 496–503 (1968). https://doi.org/10.1007/BF02327126

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02327126

Keywords

Navigation