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Weldability of thin sheet metals by small-scale resistance spot welding using high-frequency inverter and capacitor-discharge power supplies

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Abstract

An investigation has been conducted of the weldability of 0.2-mm-thick sheet aluminum, brass, and copper in small-scale resistance spot welding using a high-frequency inverter and a capacitor-discharge power supply. The results have been compared to those of previous investigations using a line-frequency alternating current power supply. The effects of electrode materials and process parameters on joint strength, nugget diameter, weld-metal expulsion and electrode-sheet sticking were studied. This work has also provided practical guidelines for selection of power supplies, process parameters (welding current/pulse energy, welding time/pulse width, electrode forces, etc.) and electrode materials for small-scale resistance spot welding of thin sheet aluminum, brass and copper.

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Zhou, Y., Dong, S.J. & Ely, K.J. Weldability of thin sheet metals by small-scale resistance spot welding using high-frequency inverter and capacitor-discharge power supplies. J. Electron. Mater. 30, 1012–1020 (2001). https://doi.org/10.1007/BF02657726

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  • DOI: https://doi.org/10.1007/BF02657726

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