Abstract
The Ultrasonic Peening (UP) is the most efficient technique for increasing the fatigue life of welded elements as compared to such existing improvement treatments as grinding, TIG-dressing, shot peening, hammer peening, etc. The results of experimental investigation of the efficiency of UP for rehabilitation and repair of welded elements and structures with the goal of preventing the origination and propagation of fatigue cracks are considered in this document. UP treatment was applied to large-scale welded specimens in as-welded condition, after 50 % of expected fatigue life and after repair of fatigue cracks. Also, different techniques for restraining and repair of fatigue cracks were analyzed and compared: overloading; drilling of the crack tips; drilling of the crack tips with installation of high strength bolts; local explosive treatment; local heat treatment; welding with and without UP of weld toe zones. As an example, the practical application of UP for rehabilitation and repair of welded elements of highway and railway bridges are also discussed.
Similar content being viewed by others
References
Kudryavtsev Y., Kleiman J., Lobanov L., Knysh V., Prokopenko G.: Fatigue life improvement of welded elements by Ultrasonic Peening, International Institute of Welding, IIW Document XIII-2010–04, 2004, 20 p.
Kudryavtsev Y., Kleiman J., Prokopenko G., et al.: Effect of Ultrasonic Peening on microhardness and residual stress in materials and welded elements, X International Congress and Exposition on Experimental and Applied Mechanics, Costa Mesa, California USA, June 7–10 2004, (on CD).
Kudryavtsev Y., Kleiman J., Prokopenko G., et al.: Computerized complex for Ultrasonic Peening of parts and welded elements, 32nd Annual Ultrasonic Industry Association Symposium, New York, NY, USA, October 21–23 2002 (on CD).
Kudryavtsev Y., Kleiman J., Prokopenko G., et al.: Mechanism and efficiency of Ultrasonic Peening in fatigue improvement, SEM Annual Conference & Exposition on Experimental and Applied Mechanics, Milwaukee, Wisconsin, USA, June 10–12 2002, (on CD).
Polozky I., Nedoseka A., Prokopenko G., et al.: Relieving of welding residual stresses by ultrasonic treatment, Paton Welding Journal, 1974, No. 5., pp. 74–75 (in Russian).
Krivko V., Prokopenko G.: Ultrasonic treatment of welded joints, Welding Production, 1979, No. 5, pp. 32–33 (in Russian).
Mikheev P., Nedoseka A., Parkhomenko A., et al.: Efficiency of ultrasonic treatment application for increase of fatigue strength of welded joints, Paton Welding Journal, 1984, No. 3, pp. 4–7.
Kudryavtsev Y., Korshun V., Kuzmenko A.: Improvement of fatigue life of welded joints by the ultrasonic impact treatment, Paton Welding Journal, 1989, No. 7. pp. 24–28.
Kudryavtsev Y., Mikheev P., Korshun V.: Influence of plastic deformation and residual stresses, created by ultrasonic impact treatment, on the fatigue strength of welded joints, Paton Welding Journal, 1995, No. 12, pp. 3–7.
Trufiakov V., Mikheev P., Kudryavtsev Y., Statnikov E.: Ultrasonic impact treatment of welded joints, International Institute of Welding, IIW Document XIII-1609–95, 1995.
Trufyakov V., Mikheev P., Kudryavtsev Y., Reznik D.: Ultrasonic impact peening treatment of welds and its effect on fatigue resistance in air and seawater, Proceedings of the Offshore Technology Conference, OTC 7280, 1993, pp. 183–193.
Trufyakov V., Mikheev P., Kudryavtsev Y., Reznik D.: Fatigue endurance of welded joints, Residual stresses and fatigue improvement treatments, Ship Structure Symposium “93”, Arlington, Virginia, USA, November 16–17 1993, pp. N1-N14.
Haagensen P., Maddox S.: IIW Recommendations on post weld improvement of steel and aluminium structures, International Institute of Welding, IIW Doc. XIII-1815–00, 2000.
Hobbacher A.: Recommendations for fatigue design of welded joints and components, International Institute of Welding, IIW Doc. XIII-1965-03/XV-1127–03, 2003.
Kudryavtsev Y., Kleiman J., Knysh V., Mikheev P.: Fatigue life improvement of structural elements with fatigue cracks, SEM Annual Conference & Exposition on Experimental and Applied Mechanics, Milwaukee, Wisconsin, USA, June 10–12 2002 (on CD).
Kudryavtsev Y., Kleiman J., Gushcha O.: Ultrasonic measurement of residual stresses in welded railway bridge, Structural Materials Technology: An NDT Conference, Atlantic City, NJ, February 28–March 3 2000, pp. 213–218.
Kudryavtsev Y., Kleiman J., Gushcha O., et al.: Ultrasonic technique and device for residual stress measurement, SEM International Congress and Exposition on Experimental and Applied Mechanics, Costa Mesa, California, USA, June 7–10 2004 (on CD).
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Kudryavtsev, Y., Kleiman, J., Lugovskoy, A. et al. Rehabilitation and Repair of Welded Elements and Structures by Ultrasonic Peening. Weld World 51, 47–53 (2007). https://doi.org/10.1007/BF03266585
Published:
Issue Date:
DOI: https://doi.org/10.1007/BF03266585