Abstract
In this paper, a grey relational analysis is applied to a set of two-stage experiments designed to determine the cutting parameters for optimizing the side milling process with multiple performance characteristics. The cutting parameters to be considered are cutting speed, feed per tooth, axial depth of cut, radial depth of cut, overhang length and flank wear of peripheral cutting edge. L36 and L9 orthogonal arrays are used in the experiments and lower-the-better is used as a qualitative characteristic to evaluate the results. It is found that using the grey relational analysis coupled with a deliberate design of the two-stage experiments is simple and efficient in determining an optimal combination of the cutting parameters. The results of the confirmation test also show that this new approach can greatly improve the cutting performance of side milling process.
Similar content being viewed by others
References
Taguchi G (1990) Introduction to quality engineering. Asian Productivity Organization, Tokyo
Peace GS (1993) Taguchi methods:A hand-on approach. Addison-Wesley Reading, MA
Bendell A, Disney J, Pridmore WA (1989) Taguchi methods:application in world industy. IFS, UK
Dhavlikar MN, kulkarni MS, Mariappan V (2003) Combined Taguchi and dual response method for optimization of a centreless grinding operation. J Mater Process Technol 132:90–94
Kopac J (2002) Optimal machining for achieving the desired surface roughness in fine turning of cold pre-formed steal workpiece. Int J Mach Tools Manuf 42:707–716
Syrocs GP (2003) Die casting process optimization using Taguchi methods. J Ma ter Process Technol 135:68–74
Mingder J, Yih-fong T(2004) Optimisation of electron-beam surface hardening of cast iron for high wear resistance using the Taguchi method. Int J Adv Manuf Technol 24:190−198
Taring YS, Yang WH (1998) Optimization of the weld bead geometry in gas tungsten arc welding by Taguchi method. Int J Adv Manuf Technol 14(8):549–554
Deng J (1982) Control problems of grey systems. Syst Contr Lett 5:288–294
Lin JL, Tarng YS (1998) Optimization of the multi-response process by the Taguchi method with grey relational analysis. J Grey Syst 4(4):355–370
Tarng YS, Juang SC, Chang CH (2002) The use of grey-based Taguchi methods to hardfacing. J Mater Process Technol 128:1–6
Lin JL, Lin CL (2002) The use of the orthogonal array with grey relational analysis to optimize the electrical discharge machining process with multiple performance characteristics. Int J Mach Tools Manuf 42:237–244
Kao PS, Hocheng H (2003) Optimization of electrochemical polishing of stainless steal by grey relational analysis. J Mater Process Technol pp 255–259
Fung C-P(2003) Manufacturing process optimization for wear property of fiber-reinforced poly butylene terephthalate composites with grey relational analysis. WEAR pp 298−306
Montgomery DC (1991) Design and analysis of experiments. Wiley, Singapore
Deng JL (1990) A course on grey system. HUST Press, Wnhan, China
Deng JL (1992) The essential method of grey systems. HUST Press, Wnhan, China
Acknowledgement
Partially financial supported from the National Science Council of the Republic of China, Taiwan under grant number NCS 92-2622-E-150-039-CC3 is acknowledged with gratitude.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Chang, CK., Lu, H.S. Design optimization of cutting parameters for side milling operations with multiple performance characteristics. Int J Adv Manuf Technol 32, 18–26 (2007). https://doi.org/10.1007/s00170-005-0313-5
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-005-0313-5