Skip to main content
SpringerLink
Log in

Review on grinding-induced residual stresses in metallic materials

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper provides a state-of-the-art review on the investigations into the residual stresses in metallic structural materials generated by grinding. The materials covered include steels, titanium alloys, and nickel-based superalloys. The formation mechanisms of the residual stresses and their impacts are specifically discussed. Some major influential factors on the residual stresses formation in grinding, such as grinding wheel characteristics, dressing techniques, grinding parameters, cooling conditions, and properties of workpiece materials, are analyzed in detail. These include experimental measurement, modeling, simulation, knowledge-based monitoring, and fuzzy analysis. Finally, the paper highlights some important aspects of grinding-induced residual stresses for further investigation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Jackson MJ, Davis CJ, Hitchiner MP, Mills B (2001) High-speed grinding with CBN grinding wheels—applications and future technology. J Mater Process Technol 110:78–88

    Article  Google Scholar 

  2. Osterle W, Li PX (1997) Mechanical and thermal response of a nickel-base superalloy upon grinding with high removal rates. Mater Sci Eng A 238:357–366

    Article  Google Scholar 

  3. Soo SL, Hood R, Aspinwall DK, Voice WE, Sage C (2011) Machinability and surface integrity of RR1000 nickel based superalloy. CIRP Annals-Manuf Technol 60:89–92

    Article  Google Scholar 

  4. Pecherer E, Malkin S (1984) Grinding of steels with cubic boron nitride (CBN). CIRP Annals-Manuf Technol 33:211–216

    Article  Google Scholar 

  5. Zhang LC, Suto T, Noguchi H, Waida T (1992) An overview of applied mechanics in grinding. Manuf Rev (USA) 5:261–273

    Google Scholar 

  6. Shi ZD, Elfizy A, St-Pierre B, Attia H (2011) Experimental study on grinding of a nickel-based alloy using vitrified CBN wheels. Adv Mater Res 325:134–139

    Article  Google Scholar 

  7. Shi ZD, Elfiz A, St-Pierre B, Attia H (2012) Grinding characteristics of a nickel-based alloy using vitrified CBN wheels. Int J Abras Technol 5:1–16

    Article  Google Scholar 

  8. Alberdi R, Sanchez JA, Pombo I, Ortega N, Izquierdo B, Plaza S, Barrenetxea D (2011) Strategies for optimal use of fluids in grinding. Int J Mach Tools Manuf 51:491–499

    Article  Google Scholar 

  9. Beranogirre A, Lopez de Lacalle LN (2013) Grinding of gamma TiAl intermetallic alloys. Procedia Engineering 63:489–498

    Article  Google Scholar 

  10. Martell JJ, Liu CR, Shi J (2014) Experimental investigation on variation of machined residual stresses by turning and grinding of hardened AISI 1053 steel. Int J Adv Manuf Technol 74:1381–1392

    Article  Google Scholar 

  11. Aurich JC, Linke B, Hauschild M, Carrella M, Kirsch B (2013) Sustainability of abrasive processes. CIRP Annals-Manuf Technol 62:653–672

    Article  Google Scholar 

  12. Linke B, Dornfeld DA (2012) Application of axiomatic design principles to identify more sustainable strategies for grinding. J Manuf Syst 31:412–419

    Article  Google Scholar 

  13. Jawahir IS, Brinksmeier E, M’Saoubi R, Aspinwall DK, Outeiro JC, Meyer D, Umbrello D, Jayal AD (2011) Surface integrity in material removal processes: recent advances. CIRP Annals-Manuf Technol 60:603–626

    Article  Google Scholar 

  14. Klocke F, Brinksmeier E, Weinert K (2005) Capability profile of hard cutting and grinding processes. CIRP Annals-Manuf Technol 54:557–580

    Google Scholar 

  15. Mahdi M, Zhang LC (1998) Applied mechanics in grinding—VI. Residual stresses and surface hardening by couple thermal-plasticity and phase transformation. Int J Mach Tools Manuf 38:1289–1304

    Article  Google Scholar 

  16. Nelson L (1997) Subsurface damage in the abrasive machining of titanium aluminide (γ). Doctoral Dissertation, Georgia Institute of Technology, GA

  17. Razavi HA, Kurfess TR, Danyluk S (2003) Force control grinding of gamma titanium aluminide. Int J Mach Tools Manuf 43:185–191

    Article  Google Scholar 

  18. Pala Z, Ganev N (2008) The impact of various cooling environments on the distribution of macroscopic residual stresses in near-surface layers of ground steels. Mater Sci Eng A 497:200–205

    Article  Google Scholar 

  19. Henriksen EK (1951) Residual stresses in machined surfaces. Trans ASME 73:69–76

    Google Scholar 

  20. Malkin S (1989) Grinding technology theory and applications of machining with abrasives. Ellis Horwood, Chichester, UK

  21. Zubairova LKH, Svirshchev VI (2014) Residual stress in grinding. Russ Eng Res 34:603–605

    Article  Google Scholar 

  22. Laamouri A, Sidhom H, Braham C (2013) Evaluation of residual stress relaxation and its effect on fatigue strength of AISI 316L stainless steel ground surfaces: experimental and numerical approaches. Int J Fatigue 48:109–121

    Article  Google Scholar 

  23. Smith DJ, Farrahi GH, Zhu WX, Mcmahon CA (2001) Experimental measurement and finite element simulation of the interaction between residual stresses and mechanical loading. Int J Fatigue 23:293–302

    Article  Google Scholar 

  24. Obikawa T, Takemura Y, Akiyama Y, Shinozuka J, Sasahara H (2009) Microscopic phase-dependent residual stresses in the machined surface layer of two-phase alloy. J Mater Process Technol 209:4496–4501

    Article  Google Scholar 

  25. Zhang LC, Mahdi M (1995) Applied mechanics in grinding—IV. The mechanism of grinding induced phase transformation. Int J Mach Tools Manuf 35:1397–1409

    Article  Google Scholar 

  26. Oliveira JFG, Silva EJ, Guo C, Hashimoto F (2009) Industrial challenges in grinding. CIRP Annals-Manuf Technol 58:663–680

    Article  Google Scholar 

  27. Manns T, Scholtes B (2013) Diffraction residual stress analysis in technical components-status and prospects. Thin Solid Films 530:53–61

    Article  Google Scholar 

  28. Liu M, Nguyen T, Zhang LC, Wu Q, Sun DL (2015) Effect of grinding-induced cyclic heating on the hardened layer generation in the plunge grinding of a cylindrical component. Int J Mach Tools Manuf 89:55–63

    Article  Google Scholar 

  29. Xu YQ, Zhang T, Bai YM (2012) Analysis of the surface residual stress in grinding Aermet100. Mater Sci Forum 704–705:318–324

    Google Scholar 

  30. Hamdi H, Zahouani H, Bergheau JM (2004) Residual stresses computation in a grinding process. J Mater Process Technol 147:277–285

    Article  Google Scholar 

  31. El-Helieby SOA, Rowe GW (1980) A quantitative comparison between residual stresses and fatigue properties of surface-ground bearing steel (En31). Wear 58:155–172

    Article  Google Scholar 

  32. Scholtes B (2000) Residual stress analysis—a useful tool to assess the fatigue behavior of structural components. Int Centre Diffrac Data 43:39–47

    Google Scholar 

  33. Smith DJ, Bouchard PJ, George D (2000) Measurement and prediction of residual stresses in thick-section steel welds. J Strain Analysis 35:287–305

    Article  Google Scholar 

  34. Yu XX, Lau WS (1999) A finite-element analysis of residual stress in stretch grinding. J Mater Process Technol 94:13–22

    Article  Google Scholar 

  35. Youtsos AG. Residual stress and its effect on fracture and fatigue. Springer, 2006 ISBN:978-1-4020-5328-3

  36. Fredj NB, Sidhom H, Braham C (2006) Ground surface improvement of the austenitic stainless steel AISI 304 using cryogenic cooling. Surface Coating Technol 200:4846–4860

    Article  Google Scholar 

  37. Hahn RS (1969) Survey of technical factors in grinding high strength heat resistant alloys. CIRP Annals-Manuf Technol 17:107–116

    Google Scholar 

  38. Kovach JA, Malkin S (1988) Thermally induced grinding damage in superalloy materials. CIRP Annals-Manuf Technol 37:309–313

    Article  Google Scholar 

  39. Mahdi M, Zhang LC (1995) The finite element thermal analysis of grinding processes by ADINA. Comput Struct 56:313–320

    Article  Google Scholar 

  40. Guo YB, Barkey ME (2007) FE-simulation of the effects of machining-induced residual stress profile on rolling contact of hard machined components. Int J Mech Sci 46:371–388

    Article  Google Scholar 

  41. Mahdi M, Zhang LC (1999) Residual stresses in ground components caused by coupled thermal and mechanical plastic deformation. J Mater Process Technol 95:238–245

    Article  Google Scholar 

  42. Chen X, Rowe WB, McCormack DF (2000) Analysis of the transitional temperature for tensile residual stress in grinding. J Mater Process Technol 107:216–221

    Article  Google Scholar 

  43. Mahdi M, Zhang LC (1997) Applied mechanics in grinding—V. thermal residual stresses. Int J Mach Tools Manuf 37:619–633

    Article  Google Scholar 

  44. Balart MJ, Bouzina A, Edwards L, Fitzpatrick ME (2004) The onset of tensile residual stresses in grinding of hardened steels. Mater Sci Eng A 367:132–142

    Article  Google Scholar 

  45. Shah SM, Nelias D, Zainulabdein M, Coret M (2012) Numerical simulation of grinding induced phase transformation and residual stresses in AISI-52100 steel. Finite Elem Anal Des 61:1–11

    Article  Google Scholar 

  46. Nandy AK, Gowrishankar MC, Paul S (2009) Some studies on high-pressure cooling in turning of Ti-6Al-4V. Int J Machine Tools Manuf 49:182–198

    Article  Google Scholar 

  47. Nguyen T, Liu M, Zhang LC (2014) Cooling by sub-zero cold air jet in the grinding of a cylindrical component. Int J Adv Manuf Technol 73:341–352

    Article  Google Scholar 

  48. Nguyen T, Liu M, Zhang LC, Wu Q, Sun DL (2014) An investigation of the grinding-hardening induced by traverse cylindrical grinding. ASME J Manuf Sci Eng 136:051008

    Article  Google Scholar 

  49. Nguyen T, Zhang LC (2010) Grinding-hardening using dry air and liquid nitrogen: prediction and verification of temperature fields and hardened layer thickness. Int J Mach Tools Manuf 50:901–910

    Article  Google Scholar 

  50. Nguyen T, Zhang LC, Zarudi I (2007) Grinding-hardening with liquid nitrogen: mechanisms and technology. Int J Mach Tools Manuf 47:97–106

    Article  Google Scholar 

  51. Nguyen T, Zhang LC (2011) Realisation of grinding-hardening in workpieces of curved surfaces—part 1: plunge cylindrical grinding. Int J Mach Tools Manuf 51:309–319

    Article  Google Scholar 

  52. Zarudi I, Zhang LC (2002) A revisit to some fundamental wheel-workpiece interaction problems in surface grinding. Int J Mach Tools Manuf 42:905–913

    Article  Google Scholar 

  53. Zarudi I, Zhang LC (2002) Mechanical property improvement of quenchable steel by grinding. J Mater Sci 37:3935–3943

    Article  Google Scholar 

  54. Zarudi I, Zhang LC (2002) Modelling the structure changes in quenchable steel subjected to grinding. J Mater Sci 37:4333–4341

    Article  Google Scholar 

  55. Xiao GX, Stevenson R, Hanna IM, Hucker SA (2002) Modeling of residual stress in grinding of nodular cast iron. ASME J Manuf Sci Eng 124:833–839

    Article  Google Scholar 

  56. Tonshoff HK, Friemuth T, Becker JC (2002) Process monitoring in grinding. CIRP Annals-Manuf Technol 51:551–571

    Article  Google Scholar 

  57. Fathallah BB, Fredj NB, Sidhom H, Braham C, Ichida Y (2009) Effects of abrasive type cooling mode and peripheral grinding wheel speed on the AISI D2 steel ground surface integrity. Int J Mach Tools Manuf 49:261–272

    Article  Google Scholar 

  58. Grum J (2001) A review of the influence of grinding conditions on resulting residual stresses after induction surface hardening and grinding. J Mater Process Technol 114:212–226

    Article  Google Scholar 

  59. Snoeys R, Maris M, Peters J (1978) Thermally induced damage in grinding. CIRP Annals-Manuf Technol 27:571–581

    Google Scholar 

  60. Malkin S, Guo C (2007) Thermal analysis of grinding. CIRP Annals-Manuf Techno 56:760–782

    Article  Google Scholar 

  61. Brinksmeier E, Cammett JT, Konig W, Leskovar P, Peters J, Tonshoff HK (1982) Residual stresses-measurement and causes in machining process. CIRP Annals-Manuf Technol 31:491–510

    Article  Google Scholar 

  62. Chen M, Sun FH, Lee YM, Yang SY (2004) Surface quality studies with respect to grinding burn of new typical nickel-based superalloy. Key Eng Mater 259–260:233–238

    Article  Google Scholar 

  63. Li X, Chen ZT, Chen WY (2011) Suppression of surface burn in grinding of titanium alloy TC4 using a self-inhaling internal cooling wheel. Chin J Aeronaut 24:96–101

    Article  Google Scholar 

  64. Vashista M, Kumar S, Ghosh A, Paul S (2010) Surface integrity in grinding medium carbon steel with miniature electroplated monolayer cBN wheel. J Mater Eng Perform 19:1248–1255

    Article  Google Scholar 

  65. Tang FZ, Zhang LC (2014) Subsurface nanocracking in monocrystalline Si (001) induced by nanoscratching. Eng Fract Mech 124–125:262–271

    Article  Google Scholar 

  66. Lee SH (2012) Analysis of ductile mode and brittle transition of AFM nanomachining of silicon. Int J Machine Tools Manuf 61:71–79

    Article  Google Scholar 

  67. Wu H, Melkote SN, Danyluk S (2013) Effects of carbide and nitride inclusions on diamond scribing of multicrystalline silicon for solar cells. Precis Eng 37:500–504

    Article  Google Scholar 

  68. Tian L, Fu YC, Xu JH, Li HY, Ding WF (2015) The influence of speed on material removal mechanism in high speed grinding with single grit. Int J Machine Tools Manuf 89:192–201

    Article  Google Scholar 

  69. Zhang ZY, Wang B, Kang RK, Zhang B, Guo DM (2015) Changes in surface layer of silicon wafers from diamond scratching. CIRP Ann Manuf Technol 64:349–352

    Article  Google Scholar 

  70. Zhang ZY, Guo DM, Wang B, Kang RK, Zhang B (2015) A novel approach of high speed scratching on silicon wafers at nanoscale depths of cut. Scientific Reports, 5, Article No. 16395

  71. Dai JB, Ding WF, Zhang LC, Xu JH, Su HH (2015) Understanding the effects of grinding speed and undeformed chip thickness on the chip formation in high-speed grinding. Int J Adv Manuf Technol 81:995–1005

    Article  Google Scholar 

  72. Chen X, Rowe WB, Cai R (2002) Precision grinding using CBN wheels. Int J Mach Tools Manuf 42:585–593

    Article  Google Scholar 

  73. Sosa AD, Echeverria MD, Moncada OJ, Sikora JA (2007) Residual stresses, distortion and surface roughness produced by grinding thin wall ductile iron plates. Int J Mach Tools Manuf 47:229–235

    Article  Google Scholar 

  74. Tricard M (1996) Residuals effects of finishing methods. In: Cotell C, Sprague JA, Smidt FA (eds) ASM handbook, vol. 5: surface engineering. ASM International, USA

    Google Scholar 

  75. Technical Staff of the Machinability Data Center (1980) Surface integrity. In: Machining data handbook, 3rd edition. Metcut Research Associates Inc. Cincinnati

  76. Zhang ZY, Huo FW, Wu YQ, Huang H (2011) Grinding of silicon wafers using an ultrafine diamond wheel of a hybrid bond material. Int J Machine Tools Manuf 51:18–24

    Article  Google Scholar 

  77. Zhang ZY, Zhang XZ, Xu CG, Guo DM (2013) Characterization of nanoscale chips and a novel model for face nanogrinding on soft-brittle HgCdTe films. Tribol Lett 49:203–215

    Article  Google Scholar 

  78. Guo C, Shi Z, Attia H, Mclntosh D (2007) Power and wheel wear for grinding nickel alloy with plated CBN wheels. CIRP Annals-Manuf Technol 56:343–346

    Article  Google Scholar 

  79. Guo C, Wu Y, Varghese V, Malkin S (1999) Temperature and energy partition for grinding with CBN wheels. CIRP Annals-Manuf Technol 48:247–250

    Article  Google Scholar 

  80. Kohli S, Guo C, Malkin S (1995) Energy partition to the workpiece for grinding with aluminum oxide and CBN abrasive wheels. ASME J Eng Industry 117:160–168

    Article  Google Scholar 

  81. Tonshoff HK, Hetz F (1987) Influence of abrasive on fatigue in precision grinding. ASME J Eng Industry 109:203–205

    Article  Google Scholar 

  82. Upadhyaya RP, Malkin S (2004) Thermal aspects of grinding with electroplated CBN wheels. ASME J Manuf Sci Technol 126:107–114

    Article  Google Scholar 

  83. Stephenson DJ, Jin T, Corbett J (2002) High efficiency deep grinding of a low alloy steel with plated CBN wheels. CIRP Annals-Manuf Technol 51:241–244

    Article  Google Scholar 

  84. Yao CF, Jin QC, Huang XC, Wu DX, Ren JX, Zhang DH (2013) Research on surface integrity of grinding Inconel718. Int J Adv Manuf Technol 65:1019–1030

    Article  Google Scholar 

  85. Yao CF, Wang T, Ren JX, Xiao W (2014) A comparative study of residual stress and affected layer in Aermet100 steel grinding with alumina and cBN wheels. Int J Adv Manuf Technol 74:125–137

    Article  Google Scholar 

  86. Klocke F, Brinksmeier E, Evans C, Towes T, Inasaki I, Minke E, Toenshoff HK, Webster JA, Stuff D (1997) High speed grinding: fundamentals and state-of-the-art in Europe, Japan and the USA. CIRP Annals-Manuf Technol 46:715–724

    Article  Google Scholar 

  87. Minke E, Brinksmeier E (1995) The use of conventional grinding wheels in high-performance grinding processes. In: Proceedings of the First International Machining and Grinding Conference (SME), SME Identification Product ID MR95-199, Paper No. MR95-199, Dearborn, USA, 12 pp

  88. Rowe WB, Black SCE, Mills B (1996) Temperature control in CBN grinding. Int J Adv Manuf Technol 12:387–392

    Article  Google Scholar 

  89. Malkin S (1985) Current trends in CBN grinding technology. CIRP Annals-Manuf Technol 34:557–563

    Article  Google Scholar 

  90. Webster J, Tricard M (2004) Innovations in abrasive products for precision grinding. CIRP Annals-Manuf Technol 53:597–617

    Article  Google Scholar 

  91. Da Silva EJ, Bianchi EC, De Oliveira JFG, De Aguiar PR (2003) Evaluation of grinding fluids in the grinding of a martensitic valve steel with CBN and alumina abrasives. Proc Inst Mech Eng B J Eng Manuf 217:1047–1055

    Article  Google Scholar 

  92. Komanduri R, Shaw MC (1974) Surface morphology of synthetic diamonds and cubic boron nitride. Int J Machine Tool Design Res 14:63–84

    Article  Google Scholar 

  93. Caggiano A, Teti R (2013) CBN grinding performance improvement in aircraft engine components manufacture. Procedia CIRP 9:109–114

    Article  Google Scholar 

  94. Aspinwall DK, Soo SL, Curtis DT, Mantle AL (2007) Profiled superabrasive grinding wheels for the machining of a nickel based superalloy. CIRP Annals-Manuf Technol 56:335–338

    Article  Google Scholar 

  95. BrinksmBryeier E, Mutlugunes Y, Klocke F, Aurich JC, Shore P, Ohmori H (2010) Ultra-precision grinding. CIRP Annals-Manuf Technol 59:652–671

    Article  Google Scholar 

  96. Ichida Y (2008) Mechanical properties and grinding performance of ultrafine-crystalline CBN abrasive grains. Diam Relat Mater 17:1791–1795

    Article  Google Scholar 

  97. Ding WF, Xu JH, Chen ZZ, Su HH, Fu YC (2011) Grain wear of brazed polycrystalline CBN abrasive tools during constant-force grinding Ti-6Al-4V alloy. Int J Adv Manuf Technol 52:969–976

    Article  Google Scholar 

  98. Yuan ZJ, Hu ZH, Kobayashi A (1989) Surface integrity of grinding of bearing steel GCr15 with CBN wheels. CIRP Annals-Manuf Technol 38:553–556

    Article  Google Scholar 

  99. Xu XP, Yu YQ, Xu HJ (2002) Effect of grinding temperatures on the surface integrity of a nickel-based superalloy. J Mater Process Technol 129:359–363

    Article  Google Scholar 

  100. Herzenstiel P, Aurich JC (2010) CBN-grinding wheel with a defined grain pattern-extensive numerical and experimental studies. Mach Sci Technol 14:301–322

    Article  Google Scholar 

  101. Ding WF, Xu JH, Shen M, Fu YC, Xiao B, Su HH, Xu HJ (2007) Development and performance of monolayer brazed CBN grinding tools. Int J Adv Manuf Technol 34:491–495

    Article  Google Scholar 

  102. Cai R, Rowe WB (2004) Assessment of vitrified CBN wheels for precision grinding. Int J Mach Tools Manuf 44:1391–1402

    Article  Google Scholar 

  103. Chen ZZ, Xu JH, Ding WF, Ma CY (2014) Grinding performance evaluation of porous composite-bonded CBN wheels for Inconel 718. Chin J Aeronaut 27:1022–1029

    Article  Google Scholar 

  104. Ding WF, Xu JH, Chen ZZ, Yang CY, Song CJ, Fu YC (2013) Fabrication and performance of porous metal-bonded CBN grinding wheels using alumina bubble particles as pore-forming agents. Int J Adv Manuf Technol 67:1309–1315

    Article  Google Scholar 

  105. Klocke F, Konig W (1995) Appropriate conditioning strategies increase the performance capabilities of vitrified-bond CBN grinding wheels. CIRP Annals-Manuf Technol 44:305–310

    Article  Google Scholar 

  106. Wegener K, Hoffmeister HW, Karpuschewski B, Kuster F, Hahmann WC, Rabiey M (2011) Conditioning and monitoring of grinding wheels. CIRP Annals-Manuf Technol 60:757–777

    Article  Google Scholar 

  107. Shih AJ (1998) Rotary truing of vitreous bond diamond grinding wheels using metal bond diamond disks. Machining Sci Technol 2:13–18

    Article  Google Scholar 

  108. Syoji K, Piao CG (1991) Studies on truing of diamond vitrified wheels II—truing mechanism with cup-truer. Int J Japan Soc Precision Eng 25:285–290

    Google Scholar 

  109. Williams J, Yazdzik H (1993) In-process dressing characteristics of vitrified bonded CBN grinding wheels. J Eng Gas Turbines Power 115:200–204

    Article  Google Scholar 

  110. Dold C, Transchel R, Rabiey M, Langenstein P, Jaeger C, Pude F, Kuster F, Wegener K (2011) A study on laser dressing of electroplated diamond wheels using pulsed picosecond laser sources. CIRP Annals-Manuf Technol 60:363–366

    Article  Google Scholar 

  111. Wang XY, Wu YB, Wang J, Xu WJ, Kato M (2005) Absorbed energy in laser truing of a small vitrified CBN grinding wheel. J Mater Process Technol 164–165:1128–1133

    Article  Google Scholar 

  112. Brinksmeier E, Cinar M (1995) Characterization of dressing processes by determination of the collision number of the abrasive grits. CIRP Annals-Manuf Technol 44:299–304

    Article  Google Scholar 

  113. Prusak Z, Webster JA, Marinescu D (1997) Influence of dressing parameters on grinding performance of CBN/seed gel hybrid wheels in cylindrical grinding. Int J Prod Res 35:2899–2915

    Article  MATH  Google Scholar 

  114. Blunt L, Ebdon S (1996) Application of three-dimensional surface measurement techniques to characterizing grinding wheel topography. Int J Machine Tools Manuf 36:1207–1226

    Article  Google Scholar 

  115. Bohlheim W (1997) Method for determining grinding wheel topography. Ind Diam Rev 57:58–62

    Google Scholar 

  116. Syoji K, Zhou LB, Matsui S (1990) Studies on truing and dressing of diamond wheels—the measurement of protrusion height of abrasive grains by using a stereopair and influence of protrusion height on grinding performance. Bulletin JSPE 24:124–129

    Google Scholar 

  117. Chen X, Rowe WB, Allanson DR, Mills B (1999) A grinding power model for selection of dressing and grinding conditions. ASME J Manuf Sci Eng 121:632–637

    Article  Google Scholar 

  118. Hassui AE, Diniz JFG, Felipe JJF (1998) Experimental evaluation on grinding wheel wear through vibration and acoustic emission. Wear 217:7–14

    Article  Google Scholar 

  119. Kato Y (1990) Optimum dressing of vitrified bond CBN wheels and its effect on the residual stress of the workpiece. Proceedings of the 4th International Grinding Conference, pp 228-234

  120. Maksoud TMA, Mokbel AA, Morgan JE (1997) In-process detection of grinding wheel truing and dressing conditions using a flapper nozzle arrangement. J Eng Manuf 211:335–343

    Article  Google Scholar 

  121. Torrance AA, Badger JA (2000) The relation between the traverse dressing of vitrified grinding wheels and their performance. Int J Machine Tools Manuf 40:1787–1811

    Article  Google Scholar 

  122. Heinzel C, Antsupov G (2012) Prevention of wheel clogging in creep feed grinding by efficient tool cleaning. CIRP Annals-Manuf Technol 61:323–326

    Article  Google Scholar 

  123. Cameron A, Bauer R, Warkentin A (2010) An investigation of the effects of wheel-cleaning parameters in creep-feed grinding. Int J Mach Tools Manuf 50:126–130

    Article  Google Scholar 

  124. Oliveira DD, Guermandi LG, Bianchi EC, Diniz AE, de Agular PR, Canarim RC (2012) J Mater Process Technol 212:2559–2568

    Article  Google Scholar 

  125. Chen JB, Fang QH, Zhang LC (2014) Investigate on distribution and scatter of surface residual stress in ultra-high speed grinding. Int J Adv Manuf Technol 75:615–627

    Article  Google Scholar 

  126. Salmon SC (1979) Creep-feed surface grinding. Ph.D. Thesis. University of Bristol, UK

  127. Hill CRP, Watkins JR, Ray C, Ray S (2004) Method and apparatus for grinding. EU Patent EP 0924028B1

  128. Ding WF, Xu JH, Chen ZZ, Su HH, Fu YC (2010) Grindability and surface integrity of cast nickel-based superalloy in creep feed grinding with brazed CBN abrasive wheels. Chin J Aeronaut 23:501–510

    Article  Google Scholar 

  129. Inasaki I (1988) Speed stroke grinding of advanced ceramics. CIRP Annals-Manuf Technol 37:299–302

    Article  Google Scholar 

  130. Zeppenfeld C, Klocke F (2006) Speed stroke grinding of γ-titanium aluminides. CIRP Annals-Manuf Technol 55:333–338

    Article  Google Scholar 

  131. Tonshoff HK, Karpuschewski B, Mandrysch T (1998) Grinding process achievements and their consequences on machine tools challenges and opportunities. CIRP Annals-Manuf Technol 47:651–668

    Article  Google Scholar 

  132. Ghosh S, Chattopadhyay AB, Paul S (2008) Modeling of specific energy requirement during high-efficiency deep grinding. Int J Mach Tools Manuf 48:1242–1253

    Article  Google Scholar 

  133. Linke B, Overcash M (2012) Life cycle analysis of grinding. Proceeding of the 19th CIRP Conference on Life Cycle Engineering: 293-298

  134. Jin T, Stephenson DJ (2003) Investigation of the heat partitioning in high efficiency deep grinding. Int J Mach Tools Manuf 43:1129–1134

    Article  Google Scholar 

  135. Brinksmeier E, Minke E (1993) High-performance surface grinding—the influence of coolant on the abrasive process. CIRP Annals-Manuf Technol 42:367–370

    Article  Google Scholar 

  136. Zhong ZW, Venkatesh VC (2009) Recent developments in grinding of advanced materials. Int J Adv Manuf Technol 41:468–480

    Article  Google Scholar 

  137. Ueda T, Yamada K, Ishiyama Z, Hosokawa A (2000) Effect of cooling methods on grinding temperature. 5th International Conference on Progress of Machining Technology, Beijing, China, Sep. 16-20

  138. Podgornik B, Milanovic S, Vizintin J (2010) Effect of different production phases on residual stress field in double-layer cast rolls. J Mater Process Teeschnol 210:1083–1088

    Article  Google Scholar 

  139. Ovseenko A, Sokolova L (1981) Effect of lubricants and coolants on stresses in grinding titanium alloys. Strength Mater 13:382–386

    Article  Google Scholar 

  140. Tsai MY, Jian SX (2012) Development of a micro-graphite impregnated grinding wheel. Int J Mach Tools Manuf 56:94–101

    Article  Google Scholar 

  141. Yokogawa M, Yokogawa K, Honma H (1997) Study of environmentally conscious CBN cooling-air grinding technology. Int J JSPE 31:187–192

    Google Scholar 

  142. Hadad MJ, Tawakoli T, Sadeghi MH, Sadeghi B (2012) Temperature and energy partition in minimum quantity lubrication-MQL grinding process. Int J Mach Tools Manuf 54–55:10–17

    Article  Google Scholar 

  143. Jin T, Stephenson DJ, Xie GZ, Sheng XM (2011) Investigation on cooling efficiency of grinding fluids in deep grinding. CIRP Annals-Manuf Technol 60:343–346

    Article  Google Scholar 

  144. Brinksmeier E, Heinzel C, Wittmann M (1999) Friction, cooling and lubrication in grinding. CIRP Annals-Manuf Technol 48:581–598

    Article  Google Scholar 

  145. Wang SB, Kou HS (1997) Cooling effectiveness of cutting fluid in creep feed grinding. Int Comm Heat Mass Transfer 24:771–783

    Article  Google Scholar 

  146. Babic DM, Torrance AA, Murray DB (2005) Soap mist jet cooling of grinding processes. Key Eng Mater 291–292:239–244

    Article  Google Scholar 

  147. Gao Y, Lai H (2008) Use of actively cooled and activated coolant for surface quality improvement in ductile material grinding. Int J Mater Product Technol 31:14–26

    Article  Google Scholar 

  148. Gao Y, Xin J, Lai H (2009) Spatial distribution of cooling mist for precision grinding. Key Eng Mater 389–390:344–349

    Article  Google Scholar 

  149. Gao Y, Lai H (2007) Effects of actively cooled coolant for grinding ductile materials. Key Eng Mater 339:427–433

    Article  Google Scholar 

  150. Wang SB, Kou HS (2004) Selections of working conditions for creep feed grinding. Part (I)—thermal partition ratios. Int J Adv Manuf Technol 23:700–706

    Article  Google Scholar 

  151. Xu HJ, Fu YC, Sun FH (2001) Research on enhancing heat transfer in grinding contact zone with radial water jet impinging cooling. Key Eng Mater 202:53–56

    Article  Google Scholar 

  152. Chattopadhyay AB, Bose A, Chattopdhyay AK (1985) Improvements in grinding steels by cryogenic cooling. Precis Eng 7:93–98

    Article  Google Scholar 

  153. Zhang H, Liu YF, Chen X, Zhao HH, Cai YL, Yao J, Huang HT, Zhu DR (2010) Experimental study on cooling-air grinding for 40Cr. Proc ASME Int Heat Transfer Conference 4:167–173

    Google Scholar 

  154. Zhu B, Zhang FH, Niu H (2001) Grinding titanium alloy (Ti-6Al-4V) by cryogenic cooling. Key Eng Mater 202:309–314

    Article  Google Scholar 

  155. Nguyen T, Zhang LC (2009) Temperature fields in workpieces during grinding-hardening with dry air and liquid nitrogen as the cooling media. Adv Mater Res 76–78:3–8

    Article  Google Scholar 

  156. Manimaran G, Pradeep Kumar M (2013) Effect of cryogenic cooling and sol-gel alumina wheel on grinding performance of AISI 316 stainless steel. Archives of Civil and Mechanical Engineering 13:304–312

    Article  Google Scholar 

  157. Mainmaran G, Kumar MP (2013) Investigation of cooling environments in grinding EN 31 steel. Mater Manuf Process 28:424–429

    Article  Google Scholar 

  158. Paul S, Chattopadhyay AB (1996) Determination and control of grinding zone temperature under cryogenic cooling. Int J Mach Tools Manuf 36:491–501

    Article  Google Scholar 

  159. Paul S, Chattopadhyay AB (1995) A study of effects of cryo-cooling in grinding. Int J Mach Tools Manuf 35:109–117

    Article  Google Scholar 

  160. Paul S, Chattopadhyay AB (1996) The effect of cryogenic cooling on grinding forces. Int J Mach Tools Manuf 36:63–72

    Article  Google Scholar 

  161. Choi HZ, Lee SW, Jeong HD (2001) A comparison of the cooling effects of compressed cold air and coolant for cylindrical grinding with a CBN wheel. J Mater Process Technol 111:265–268

    Article  Google Scholar 

  162. Choi HZ, Lee SW, Jeong HD (2002) The cooling effects of compressed cold air in cylindrical grinding with alumina and CBN wheels. J Mater Process Technol 127:155–158

    Article  Google Scholar 

  163. Li CH, Ding YC, Lu BH, Cai GQ (2009) Analytical and experimental investigation of the nickel based superalloy using cryogenic cooling grinding. Adv Mater Res 69–70:354–358

    Article  Google Scholar 

  164. Nguyen T, Zhang LC (2011) A note on two cooling methods in surface grinding. Adv Mater Res 328–330:5–8

    Article  Google Scholar 

  165. Xiao KQ, Zhang LC (2006) The effect of compressed cold air and vegetable oil on the subsurface residual stress of ground tool steel. J Mater Process Technol 178:9–13

    Article  Google Scholar 

  166. Tawakoli T, Hadad MJ, Sadeghi MH, Daneshi A, Stockert S, Rasifard A (2009) An experimental investigation of the effects of workpiece and grinding parameters on minimum quantity lubrication-MQL grinding. Int J Mach Tools Manuf 49:924–932

    Article  Google Scholar 

  167. Alves JAC, Fernandes UD, Diniz AE, Bianchi EC, de Aguiar PR, Canarim RC (2009) Analysis of the influence of sparkout time on grinding using several lubrication/cooling methods. J Braz Soc Mech Sci Eng 31:47–51

    Google Scholar 

  168. Hadad M, Hadi M (2013) An investigation on surface grinding of hardened stainless steel S34700 and aluminum alloy AA6061 using minimum quantity of lubrication (MQL) technique. Int J Adv Manuf Technol 68:2145–2158

    Article  Google Scholar 

  169. Tawakoli T, Hadad M, Sadeghi MH, Daneshi A, Sadeghi B (2011) Minimum quantity lubrication in grinding: effects of abrasive and coolant-lubricant types. J Clean Prod 19:2088–2099

    Article  Google Scholar 

  170. Morgan MN, Barczak L, Batako A (2012) Temperatures in fine grinding with minimum quantity lubrication (MQL). Int J Adv Manuf Technol 60:951–958

    Article  Google Scholar 

  171. Sadeghi MH, Hadad MJ, Tawakoli T, Vesali A, Emami M (2010) An investigation on surface grinding of AISI 4140 hardened steel using minimum quantity lubrication-MQL technique. Int J Mater Form 3:241–251

    Article  Google Scholar 

  172. Pombo I, Sanchez JA, Garcia E, Ortega N, Izquierdo B, Plaza S (2012) Industrial application of the MCG (minimum coolant grinding) technology. Adv Mater Res 565:117–122

    Article  Google Scholar 

  173. Inoue S, Aoyama T (2005) Performance of metal cutting on endmills manufactured by cooling-air and minimum quantity lubrication grinding. JSME Int J 48:381–386

    Article  Google Scholar 

  174. Inoue S, Aoyama T (2004) Application of air cooling technology and minimum quantity lubrication to relief grinding of cutting tools. Key Eng Mater 257–258:345–350

    Article  Google Scholar 

  175. Sanchez JA, Pombo I, Alberdi R, Izquierdo B, Ortega N, Plaza S, Martinez-Toledano J (2010) Machining evaluation of a hybrid MQL-CO2 grinding technology. J Clearer Product 18:1840–1849

    Article  Google Scholar 

  176. Garcia E, Pombo I, Sanchez JA, Ortega N, Izquierdo B, Plaza S, Marquinez JI, Heinzel C, Mourek D (2013) Reduction of oil and gas consumption in grinding technology using high pour-point lubricants. J Clean Prod 51:99–108

    Article  Google Scholar 

  177. Hadad M, Sadeghi (2012) Thermal analysis of minimum quantity lubrication-MQL grinding process. Int J Mach Tools Manuf 63:1–15

    Article  Google Scholar 

  178. An QL, Fu YC, Xu JH (2008) Research on cryogenic pneumatic mist jet impinging cooling and lubricating of grinding processes. Key Eng Mater 359–360:460–464

    Article  Google Scholar 

  179. An QL, Fu YC, Xu JH, Xu HJ (2006) The cooling effects of cryogenic pneumatic mist jet impinging in grinding of titanium alloy. Key Eng Mater 304–305:575–578

    Article  Google Scholar 

  180. Babic D, Murray DB, Torrance AA (2005) Mist jet cooling of grinding processes. Int J Mach Tools Manuf 45:1171–1177

    Article  Google Scholar 

  181. Mao C, Zhang J, Huang Y, Zou HF, Huang XM, Zhou ZX (2013) Investigation on the effect of nanofluid parameters on MQL grinding. Mater Manuf Process 28:436–442

    Article  Google Scholar 

  182. Mao C, Zou HF, Huang XM, Zhang J, Zhou ZX (2013) The influence of spraying parameters on grinding performance for nanofluid minimum quantity lubrication. Int J Adv Manuf Technol 64:1791–1799

    Article  Google Scholar 

  183. Mao C, Zou HF, Zhou X, Huang Y, Gan HY, Zhou ZX (2014) Analysis of suspension stability for nanofluid applied in minimum quantity lubricant grinding. Int J Adv Manuf Technol 71:2073–2081

    Article  Google Scholar 

  184. Li CH, Zhang DK, Jia DZ, Wang S, Hou YL (2015) Experimental evaluation on tribological properties of nano-particle jet MQL grinding. Int J Surf Sci Eng 9:159–175

    Article  Google Scholar 

  185. Zhang DK, Li CH, Zhang YB, Jia DZ, Zhang XW (2015) Experimental research on the energy ratio coefficient and specific grinding energy in nanoparticle jet MQL grinding. Int J Adv Manuf Technol 78:1275–1288

    Article  Google Scholar 

  186. Zhang DK, Li CH, Jia DZ, Zhang YB, Zhang XW (2015) Specific grinding energy and surface roughness of nanoparticle jet minimum quantity lubrication in grinding. Chin J Aeronaut 28:570–581

    Article  Google Scholar 

  187. Zhang YB, Li CH, Jia DZ, Zhang DK, Zhang XW (2015) Experimental evaluation of the lubrication performance of MoS2/CNT nanofluid for minimal quantity lubrication in Ni-based alloy grinding. Int J Machine Tools Manuf 99:19–33

    Article  Google Scholar 

  188. Wang S, Li CH, Zhang DK, Jia DZ, Zhang YB (2014) Modeling the operation of a common grinding wheel with nanoparticle jet flow minimal quantity lubrication. Int J Adv Manuf Technol 74:835–850

    Article  Google Scholar 

  189. Liao YS, Yu YP, Chang CH (2010) Effects of cutting fluid with nano-particles on the grinding of titanium alloys. Adv Mater Res 126–128:353–358

    Article  Google Scholar 

  190. Nguyen T, Zhang LC (2009) Performance of a new segmented grinding wheel system. Int J Mach Tools Manuf 49:291–296

    Article  Google Scholar 

  191. Nguyen T, Zhang LC (2006) The coolant penetration in grinding with a segmented wheel—part 2: quantitative analysis. Int J Mach Tools Manuf 46:114–121

    Article  Google Scholar 

  192. Fang CF, Xu XP (2014) Analysis of temperature distribution in surface grinding with intermittent wheels. Int J Adv Manuf Technol 71:23–31

    Article  Google Scholar 

  193. He QS, Fu YC, Xu HJ, Ma K (2014) Investigation of a heat pipe cooling system in high-efficiency grinding. Int J Adv Manuf Technol 70:833–842

    Article  Google Scholar 

  194. Li X (2014) Application of self-inhaling internal cooling wheel in vertical surface grinding. Chinese J Mech Eng 27:86–91

    Article  Google Scholar 

  195. Lopez-Arraiza A, Castillo G, Dhakal HN, Alberdi R (2013) High performance composite nozzle for the improvement of cooling in grinding machine tools. Compos Part B 54:313–318

    Article  Google Scholar 

  196. Shiva SA, Manojkumar K, Ghosh A (2015) Assessment of spray quality from an external mix nozzle and its impact on SQL grinding performance. Int J Machine Tools Manuf 89:132–141

    Article  Google Scholar 

  197. Gao Y, Tse S, Mak H (2003) An active coolant cooling system for applications in surface grinding. Appl Therm Eng 23:523–537

    Article  Google Scholar 

  198. Mahata S, Mandal B, Mistri J, Das S (2014) Effect of fluid concentration using a multi-nozzle on grinding performance. Int J Abras Technol 6:257–268

    Article  Google Scholar 

  199. Subramanian K (1996) Influence of work material properties on finishing methods. In: Cotell C, Sprague J, Smidt FA (eds) ASM handbook, vol. 5: surface engineering. ASM International, USA

    Google Scholar 

  200. Lau WS, Ming W (1991) Material behavior of high carbon steel resulting from stretch grinding operation. 2nd International Conference on the Behavior of Materials in Machining, New York

  201. Coret M, Combescure A (2002) A mesomodel for the numerical simulation of the multiphasic behavior of materials under anisothermal loading (application to two low-carbon steels). Int J Mech Sci 44:1947–1963

    Article  MATH  Google Scholar 

  202. Denis S, Gautier E, Sjostron S, Simon A (1987) Influence of stresses on the kinetics of pearlitic transformation during continuous cooling. Acta Metall 35:1621–1632

    Article  Google Scholar 

  203. Inhoue T, Raniecki B (1978) Determination of thermal-hardening stress in steels by use of thermal-plasticity theory. J Mech Phys Solids 26:187–212

    Article  MATH  Google Scholar 

  204. Zhang JH, Ge PQ, Jen TC, Zhang L (2009) Experimental and numerical studies of AISI1020 steel in grind-hardening. Int J Heat Mass Transf 52:787–795

    Article  MATH  Google Scholar 

  205. Tonshoff HK, Peters J, Inasaki I, Paul T (1992) Modeling and simulation of grinding process. CIRP Annals-Manuf Technol 41:677–688

    Article  Google Scholar 

  206. Kruszynski BW, Luttervelt CA (1990) An attempt to predict residual stresses in grinding of metals with the aid of the new grinding parameter. CIRP Annals-Manuf Technol 40:335–337

    Article  Google Scholar 

  207. Jaeger JC (1942) Moving sources of heat and the temperature at sliding contacts. Proc Royal Soc NSW 76:203–224

    Google Scholar 

  208. Shan SMA. Prediction of residual stresses due to grinding with phase transformation. Ph.D. Thesis. Institut National Des Sciences Appliquees De Lyon, France No. D’ordred: 2011ISAL0048

  209. Vansevenant E (1987) A subsurface integrity model in grinding. Ph.D. Thesis. KU Leuven

  210. Mahdi M, Zhang LC (1999) Applied mechanics in grinding. Part 7: residual stress induced by the full coupling of mechanical deformation, thermal deformation and phase transformation. Int J Mach Tools Manuf 39:1285–1298

    Article  Google Scholar 

  211. Kim HJ, Kim NK, Kwak JS (2006) Heat flux distribution model by sequential algorithm of inverse heat transfer for determining workpiece temperature in creep feed grinding. Int J Mach Tools Manuf 46:2086–2093

    Article  Google Scholar 

  212. Anderson D, Warkentin A, Bauer R (2008) Experimental validation of numerical thermal models for dry grinding. J Mater Process Technol 204:269–278

    Article  Google Scholar 

  213. Trigger KJ, Chao BT (1951) An analytical evaluation of metal cutting temperatures. ASME J Manuf Sci Eng 73:57–64

    Google Scholar 

  214. Guo C, Malkin S (1993) Heat transfer in grinding. First International Conference on Transport Phenomena in Processing, March 22-26, 1992, Honolulu, Hawaii: Proceedings. CRC Press: 377

  215. Doman DA, Warkentin A, Bauer R (2009) Finite element modeling approaches in grinding. Int J Mach Tools Manuf 49:109–116

    Article  Google Scholar 

  216. Huo WG, Xu JH, Fu YC (2008) The finite element analysis of surface temperature on dry belt grinding for titanium alloys. Adv Mater Res 53–54:219–224

    Article  Google Scholar 

  217. Jin T, Stephenson DJ (2004) Three dimensional finite element simulation of transient heat transfer in high efficiency deep grinding. CIRP Annals-Manuf Technol 53:259–262

    Article  Google Scholar 

  218. Youssef S, Sallem H, Brosse A, Hamdi H (2012) Influence of the metallurgical transformation induced by grinding on the residual stresses computation. Adv Mater Res 565:196–201

    Article  Google Scholar 

  219. Foeckerer T, Zaeh MF, Zhang OB (2013) A three-dimensional analytical model to predict the thermo-metallurgical effects within the surface layer during grinding and grind-hardening. Int J Heat Mass Transf 56:223–237

    Article  Google Scholar 

  220. Li YY, Chen Y (1989) Simulation of surface grinding. ASME J Eng Mater Technol 111:46–53

    Article  Google Scholar 

  221. Barber JR (1984) Thermoelastic displacements and stresses due to a heat source moving over the surface of a half plane. J Appl Mech 51:636–640

    Article  MATH  Google Scholar 

  222. Bryant MD (1988) Thermoelastic solutions for thermal distributions moving over half space surfaces and application to the moving heat source. J Appl Mech 55:87–92

    Article  Google Scholar 

  223. Skalli N, Turbatt A, Flavenot JF (1982) Prevision of thermal stresses in plunge grinding of steels. CIRP Annals-Manuf Technol 31:451–456

    Article  Google Scholar 

  224. Moulik PN, Yang HTY, Chandrasekar S (2001) Simulation of thermal stresses due to grinding. Int J Mech Sci 43:831–851

    Article  MATH  Google Scholar 

  225. Mamalis AG, Kundrak J, Manolakos DE, Gyani K, Markopoulos A (2003) Thermal modeling of surface grinding implicit finite element techniques. Int J Adv Manuf Technol 21:929–934

    Article  Google Scholar 

  226. H-Gangaraj SM, Farrahi GH, Ghadbeigi H. On the temperature and residual stress field during grinding. Proceedings of the World Congress on Engineering, 2010, June 30-July 2, London, UK

  227. Hua CL, Wang GC, Pei HJ, Liu G (2012) Thermal stress simulation of the surface grinding. Adv Mater Res 383–390:2211–2215

    Google Scholar 

  228. Johns DJ (1965) Thermal stress analysis. Pergamon Press, Oxford

    Google Scholar 

  229. Sallem H, Hamdi H (2015) Analysis of measured and predicted residual stresses induced by finish cylindrical grinding of high speed steel with CBN wheel. Procedia CIRP 31:381–386

    Article  Google Scholar 

  230. Nelias D, Boucly V (2008) Prediction of grinding residual stresses. Int J Mater Form S1:1115–1118

    Article  Google Scholar 

  231. Salonitis K, Kolios A (2015) Experimental and numerical study of grinding-hardening-induced residual stresses on AISI 1045 steel. Int J Adv Manuf Technol 79:1443–1452

    Article  Google Scholar 

  232. Zou JF, Pei HJ, Hua CL, Jiao B, Wang GC (2015) Residual stress distribution at grinding-hardening layer surface of the 40Cr workpiece. Mater Res Innov 19:580–584

    Article  Google Scholar 

  233. Ali YM, Zhang LC (1997) Estimation of surface residual stresses induced by creep-feed grinding using a fuzzy logic approach. J Mater Process Technol 63:875–880

    Article  Google Scholar 

  234. Li J, Jia YK, Shen NY, Yu Z, Zhang W (2015) Effect of grinding conditions of a TC4 titanium alloy on its residual surface stresses. Strength Mater 47:2–11

    Article  Google Scholar 

  235. Ali YM, Zhang LC (2004) A fuzzy model for predicting burns in surface grinding of steel. Int J Mach Tools Manuf 44:563–571

    Article  Google Scholar 

  236. Amamou R, Fredj NB, Fnaiech F (2008) Improved method for grinding force prediction based on neural network. Int J Adv Manuf Technol 39:656–668

    Article  Google Scholar 

  237. Pavel R, Wang X, Srivastava AK (2013) Multi-constraint optimization for grinding nickel-based alloys. ASME 2013 International Manufacturing Science and Engineering Conference. Madison, WI; United States

  238. Miranda HIC, Aguiar PR, Euzebio CDG, Bianchi EC (2010) Fuzzy logic to predict thermal damgages of ground parts. 10th IASTED International Conference on Artificial Intelligence and Applications. Innsbruck, Australia

  239. Rossini NS, Dassisti M, Benyounis KY, Olabi AG (2012) Methods of measuring residual stresses in components. Mater Des 35:572–588

    Article  Google Scholar 

  240. Withers PJ, Turski M, Edwards L, Bouchard PJ, Buttle DJ (2008) Recent advances in residual stress measurement. Int J Press Vessel Pip 85:118–127

    Article  Google Scholar 

  241. Sanderson RM, Shen YC (2010) Measurement of residual stress using laser-generated ultrasound. Int J Press Vessel Pip 87:762–765

    Article  Google Scholar 

  242. Paradowska AM, Price JWH, Finlayson TR, Rogge RB, Donaberger RI, Ibrahim R. Comparison of neutron diffraction residual stress measurement of steel welded repairs with current fitness-for-purpose assessments. PVB2008-61795, In: Proceedings of PVB2008, Chicago, Illinois, USA; July 27-31

  243. Turski M, Sherry AH, Bouchard PJ, Withers PJ (2004) Residual stress driven creep cracking in type 316 stainless steel. J Neutron Res 12:45–49

    Article  Google Scholar 

  244. Noyan JC, Cohen JB (1987) Residual stress: measurement by diffraction and interpretation. Springer, New York, x,176 p

    Book  Google Scholar 

  245. Ding ZS, Li BZ, Liang Y (2015) Phase transformation and residual stress of Maraging C250 steel during grinding. Mater Lett 154:37–39

    Article  Google Scholar 

  246. Johnson MW, Edwards L, Withers PJ (1997) ENGIN—a new instrument for engineers. Physica B-Condensed Matter 234:1141–1143

    Article  Google Scholar 

  247. Spindler MW (2004) The multiaxial creep ductility of austenitic stainless steels. Fatigue Fracture Eng Mater Struct 27:273–281

    Article  Google Scholar 

  248. Ruiz A, Nagy P (2004) Laser-ultrasonic surface wave dispersion measurements on surface-treated metals. Ultrasonic 42:665–669

    Article  Google Scholar 

  249. Moorthy V, Shaw BA, Hopkins P (2005) Magnetic Barkhausen emission technique for detecting the overstressing during bending fatigue in case-carburised En36 steel. NDT E Int 38:159–166

    Article  Google Scholar 

  250. Han S, Brennan FP, Dover WD (2002) Development of the alternating current stress measurement model for magnetostriction behavior of mild steel under orthogonal magnetic fields for stress measurement. J Strain Analysis 37:21–31

    Article  Google Scholar 

  251. Schajer GS (2001) Residual stresses: destructive measurements. In: Buschow KHJ et al (eds) Encyclopedia of materials: science & technology. Elsevier, Oxford, pp 8152–8158

    Chapter  Google Scholar 

  252. Beany EM (1976) Accurate measurement of residual stress on any steel using the centre hole method. Strain 7:99–106

    Article  Google Scholar 

  253. Fujiwara N. Grinding process monitoring system and grinding process monitoring method. US patent: US6000996A

  254. Hwang JH, Kompella S, Chandrasekar S, Farris TN (2003) Measurement of temperature field in surface grinding using infra-red (IR) imaging system. ASME J Tribol 125:377–383

    Article  Google Scholar 

  255. Rowe WB, Black SCE, Mills B, Qi HS, Morgan MN (1995) Experimental investigation of heat transfer in grinding. CIRP Annals-Manuf Technol 44:329–332

    Article  Google Scholar 

  256. Xu XP, Malkin S (2001) Comparison of methods to measure grinding temperatures. ASME J Manuf Sci Eng 123:191–195

    Article  Google Scholar 

  257. Brinksmeier E, Heinzel C, Meyer L (2005) Development and application of a wheel based process monitoring system in grinding. CIRP Annals-Manuf Technol 54:301–304

    Article  Google Scholar 

  258. Denkena B, Ortmaier T, Ahrens M, Fischer R (2014) Monitoring of grinding wheel defects using recursive estimation. Int J Adv Manuf Technol 75:1005–1015

    Article  Google Scholar 

  259. Kruszynski BW, Wojcik R (2001) Residual stress in grinding. J Mater Process Technol 109:254–257

    Article  Google Scholar 

  260. Oliveira JFG, Dornfeld DA (2001) Application of AE contact sensing in reliable grinding monitoring. CIRP Annals-Manuf Technol 50:217–220

    Article  Google Scholar 

  261. Griffin JM (2015) Traceability of acoustic emission measurements for micro and macro grinding phenomena-characteristics and identification through classification of micro mechanics with regression to burn using signal analysis. Int J Adv Manuf Technol 81:1463–1475

    Article  Google Scholar 

  262. Jiang C, Song Q, Guo DB, Li HL (2014) Estimation algorithm of minimum dwell time in precision cylindrical plunge grinding using acoustic emission signal. Int J Precis Eng Manuf 15:601–607

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

  1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Wenfeng Ding, Zheng Li, Yejun Zhu, Honghua Su & Jiuhua Xu

  2. Laboratory for Precision and Nano Processing Technologies, School of Mechanical and Manufacturing Engineering, The University of New South Wales, Sydney, NSW, 2052, Australia

    Wenfeng Ding & Liangchi Zhang

Authors
  1. Wenfeng Ding
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Liangchi Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Zheng Li
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Yejun Zhu
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Honghua Su
    View author publications

    You can also search for this author in PubMed Google Scholar

  6. Jiuhua Xu
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding authors

Correspondence to Wenfeng Ding or Liangchi Zhang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ding, W., Zhang, L., Li, Z. et al. Review on grinding-induced residual stresses in metallic materials. Int J Adv Manuf Technol 88, 2939–2968 (2017). https://doi.org/10.1007/s00170-016-8998-1

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-8998-1

Keywords

Search

Navigation