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Investigation on the effect of honing parameters on cylindricity of engine cylinder liner

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Abstract

The real challenge is to establish a calculation model to predict the cylindricity of the honed cylinder liner before honing. In this paper, the relationship between honing parameters and the cylindricity of the cylinder liner is investigated; then a novel prediction model of the cylindricity of honed cylinder liner is proposed by considering the effect of honing parameters such as honing pressure, oilstone particle size, and overrunning distance on the material removal amount. The cylindricity of the honed cylinder liner is determined by the proposed model combining with the spatial trajectory of honing oilstone. The honing processing with different parameters is performed to obtain the cylindricities of honed cylinder liner. The predicted results by the proposed model are in good agreement with the measured cylindricities. The results show that the overrunning distance has a greater effect on the cylindricity of the honed cylinder liner, and a better cylindricity can be obtained when the honing pressure is lower. When the overrunning distance is 20 to 30% of the length of the oilstone, the cylindricity of the honed cylinder liner is better.

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Funding

The work is supported by the National Natural Science Foundation of China (Grant No. 51775428), The Key Research and Development Program of Shaanxi Province of China (Grant No. 2020GY-106), and the Open Project of State Key Laboratory for Manufacturing Systems Engineering (Grant No. sklms2020010).

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Authors and Affiliations

  1. School of Mechanical and Precision Instrument Engineering, Xi’an University of Technology, Xi’an, 710048, China

    Yanjun Lu, Jie Li, Ruidong Liang, Mengmeng Luo & Cheng Guo

  2. State Key Laboratory for Manufacturing Systems Engineering, Xi’an Jiaotong University, Xi’an, 710049, China

    Yanjun Lu

  3. School of Printing, Packaging Engineering and Digital Media Technology, Xi’an University of Technology, 5 South Jinhua Road, Beilin District, Xi’an, 710048, Shaanxi, People’s Republic of China

    Yongfang Zhang

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  1. Yanjun Lu
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  2. Jie Li
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  3. Ruidong Liang
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  4. Yongfang Zhang
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  5. Mengmeng Luo
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  6. Cheng Guo
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Correspondence to Yongfang Zhang.

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Lu, Y., Li, J., Liang, R. et al. Investigation on the effect of honing parameters on cylindricity of engine cylinder liner. Int J Adv Manuf Technol 111, 3111–3122 (2020). https://doi.org/10.1007/s00170-020-06321-7

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  • DOI: https://doi.org/10.1007/s00170-020-06321-7

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