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Investigation of cold rolling modes of 1580 alloy by the method of computer simulation

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Abstract

A computer model was developed and a study of the cold rolling modes of 1580 alloy sheets was carried out. The model provided for the achievement of the maximum total degree of reduction in cold rolling of 60% in the minimum number of passes, the rolling force should not exceed 90% of the maximum allowable for the rolling mill, and the Cockcroft-Latham criterion was not reach value 1, so that cracks do not occur along the edges of the rolled products. The simulation results were tested on a billet cut from a large-sized ingot cast at an industrial enterprise by the method of semi-continuous casting. Hot rolling was carried out on a two-roll mill with a roll diameter of 330 mm and a barrel length of 520 mm. For cold rolling a two-roll mill with a roll diameter of 200 mm and a barrel length of 400 mm was used. Based on the simulation results, cold rolling was carried out, as a result of which a 2-mm-thick strip without cracks along the edges was obtained from a hot-rolled billet 5-mm-thick in 8 passes. At the same time in all passes, the rolling force values did not exceed 90% of the allowable for the rolling mill, and the Cockcroft-Latham criterion was less than 1. Thus, it is shown that computer modeling allows to optimize the rolling route of thin sheets of alloy 1580 and to carry out cold rolling with a total reduction rate of 60% for a minimum number of passes to obtain high-quality sheet semi-finished products.

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Funding

The research was carried out within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation (scientific theme code FSRZ-2020-0011).

Author information

Authors and Affiliations

  1. Department of Metal Forming, School of Non-Ferrous Metals and Material Science, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660025

    Konstantinov Igor Lazarevich, Sidelnikov Sergey Borisovich, Denis Sergeevich Voroshilov & Dovzenko Ivan Nikolaevich

  2. Department of Joint Metallurgy, School of Non-Ferrous Metals and Material Science, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660025

    Baranov Vladimir Nikolaevich

  3. Department of Engineering Bachelor CDIO, School of Non-Ferrous Metals and Material Science, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660025

    Arnautov Aleksandr Dmitrievich

  4. Department of Mechanical Engineering, Polytechnic school, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660074

    Dovzenko Nikolay Nikolaevich

  5. JSC “RUSAL Bratsk Aluminium Smelter”, Bratsk, Irkutsk Region, Russia, 665716

    Zenkin Evgeniy Yuryevich

  6. Department of Foundry Production, School of Non-Ferrous Metals and Material Science, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660025

    Bezrukikh Aleksandr Innokentyevich

  7. School of Non-Ferrous Metals and Material Science, “Siberian Federal University”, Krasnoyarsk, Krasnoyarsk Region, Russia, 660025

    Yuryev Pavel Olegovich

Authors
  1. Konstantinov Igor Lazarevich
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  2. Baranov Vladimir Nikolaevich
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  3. Sidelnikov Sergey Borisovich
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  4. Arnautov Aleksandr Dmitrievich
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  5. Denis Sergeevich Voroshilov
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  6. Dovzenko Nikolay Nikolaevich
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  7. Zenkin Evgeniy Yuryevich
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  8. Bezrukikh Aleksandr Innokentyevich
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  9. Dovzenko Ivan Nikolaevich
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  10. Yuryev Pavel Olegovich
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The authors declare that they are all participants in the work and none of them performed only administrative functions.

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Correspondence to Denis Sergeevich Voroshilov.

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Konstantinov, I.L., Baranov, V.N., Sidelnikov, S.B. et al. Investigation of cold rolling modes of 1580 alloy by the method of computer simulation. Int J Adv Manuf Technol 112, 1965–1972 (2021). https://doi.org/10.1007/s00170-020-06570-6

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