Abstract
Perforated fins effects on the heat transfer rate of a circular tube are examined experimentally. An experimental system is set up through the wind tunnel and equipped with necessary measurement tools. Hot water passes through the finned tube and heat transfers to the fin-side air created using the wind tunnel with different velocities. Two fin sets of identical weight are installed on a circular tube with different outer diameters of 22 and 26 mm. The experiments are conducted at two different mass flow rates of the hot water and six Reynolds number of external air flow. Considering the four finned tubes and one no finned tube, a total of 60 tests are conducted. Results showed that with increasing the internal or external flow rates, the effect of larger cross-sectional area is greater. By opening holes on the fins, in addition to weight loss, the maximum heat transfer rate for perforated fins increases by 8.78% and 9.23% respectively for mass flow rates of 0.05 and 0.1 kg/s at low external Reynolds number. While, at high external Reynolds number, the holes reduces heat transfer by 8.4% and 10.6% for mass flow rates of 0.05 and 0.1 kg/s, respectively.
Similar content being viewed by others
References
Zadhoush M, Nadooshan AA, Afrand M (2017) Constructal optimization of longitudinal and latitudinal rectangular fins used for cooling a plate under free convection by the intersection of asymptotes method. Int J Heat Mass Transf 112:441–453
Bayareh M, Pordanjani AH, Nadooshan AA, Dehkordi KS (2017) Numerical study of the effects of stator boundary conditions and blade geometry on the efficiency of a scraped surface heat exchanger. Appl Therm Eng 113:1426–1436
Salimpour MR, Kalbasi R, Lorenzini G (2017) Constructal multi-scale structure of PCM-based heat sinks. Contin Mech Thermodyn 29(2):477–491
Kalbasi R, Salimpour MR (2015) Constructal design of phase change material enclosures used for cooling electronic devices. Appl Therm Eng 84:339–349
Kalbasi R, Salimpour MR (2015) Constructal design of horizontal fins to improve the performance of phase change material rectangular enclosures. Appl Therm Eng 91:234–244
Bhuiyan AA, Islam AKMS (2016) Thermal and hydraulic performance of finned-tube heat exchangers under different flow ranges: A review on modeling and experiment. Int J Heat Mass Transf 101:38–59
Sinha A, Chattopadhyay H, Iyengar AK, Biswas G (2016) Enhancement of heat transfer in a fin-tube heat exchanger using rectangular winglet type vortex generators. Int J Heat Mass Transf 101:667–681
Gholami MA, Wahid HAM (2017) Thermal–hydraulic performance of fin-and-oval tube compact heat exchangers with innovative design of corrugated fin patterns. Int J Heat Mass Transf 106:573–592
Gu L, Min J, Wu X, Yang L (2017) Airside heat transfer and pressure loss characteristics of bare and finned tube heat exchangers used for aero engine cooling considering variable air properties. Int J Heat Mass Transf 108(Part B):1839–1849
Chen H-T, Chiu Y-J, Tseng H-C, Chang J-R (2017) Effect of domain boundary set on natural convection heat transfer characteristics for vertical annular finned tube heat exchanger. Int J Heat Mass Transf 109:668–682
Park J-S, Kim J, Lee K-S (2017) Thermal and drainage performance of a louvered fin heat exchanger according to heat exchanger inclination angle under frosting and defrosting conditions. Int J Heat Mass Transf 108(Part B):1335–1339
Khatua AK, Kumar P, Singh HN, Kumar R (2016) Measurement of enhanced heat transfer coefficient with perforated twisted tape inserts during condensation of R-245fa. Heat Mass Transf 52(4):683–691
Kumar R, Kumar A, Sharma A, Chauhan R, Sethi M (2017) Experimental study of heat transfer enhancement in a rectangular duct distributed by multi V-perforated baffle of different relative baffle width. Heat Mass Transf 53(4):1289–1304
Elsayed ML, Mesalhy O (2015) Studying the performance of solid/perforated pin-fin heat sinks using entropy generation minimization. Heat Mass Transf 51(5):691–702
Chin S-B, Foo J-J, Lai Y-L, Yong TK-K (2013) Forced convective heat transfer enhancement with perforated pin fins. Heat Mass Transf 49(10):1447–1458
Gautam A, Pandey L, Singh S (2018) Influence of perforated triple wing vortex generator on a turbulent flow through a circular tube. Heat Mass Transf:1–13. https://doi.org/10.1007/s00231-018-2296-4
Suri ARS, Kumar A, Maithani R (2018) Experimental investigation of heat transfer and fluid flow behaviour in multiple square perforated twisted tape with square wing inserts heat exchanger tube. Heat Mass Transf 1:1–14 https://doi.org/10.1007/s00231-018-2290-x
Pongsoi P, Pikulkajorn S, Wongwises S (2012) Effect of fin pitches on the optimum heat transfer performance of crimped spiral fin-and-tube heat exchangers. Int J Heat Mass Transf 55:6555–6566
Pongsoi P, Pikulkajorn S, Wang C-C, Wongwises S (2012) Effect of number of tube rows on the air-side performance of crimped spiral fin-and-tube heat exchanger with a multipass parallel and counter cross-flow configuration. Int J Heat Mass Transf 55:1403–1411
Pongsoi P, Promoppatum P, Pikulkajorn S, Wongwises S (2013) Effect of fin pitches on the air-side performance of L-footed spiral fin-and-tube heat exchangers. Int J Heat Mass Transf 59:75–82
Du X, Zeng M, Dong Z, Wang Q (2014) Experimental study of the effect of air inlet angle on the air-side performance for cross-flow finned oval-tube heat exchangers. Exp Thermal Fluid Sci 52:146–155
Dong J, Su L, Chen Q, Xu W (2013) Experimental study on thermal–hydraulic performance of a wavy fin-and-flat tube aluminum heat exchanger. Appl Therm Eng 51:32–39
Liu L, Ling X, Peng H (2013) Complex turbulent flow and heat transfer characteristics of tubes with internal longitudinal plate-rectangle fins in EGR cooler. Appl Therm Eng 54:145–152
Ismail MF, Hasan MN, Ali M (2014) Numerical simulation of turbulent heat transfer from perforated plate-fin heat sinks. Heat Mass Transf 50(4):509–519
Kumar A, Joshi JB, Nayak AK, Vijayan PK (2016) 3D CFD simulations of air cooled condenser-II: Natural draft around a single finned tube kept in a small chimney. Int J Heat Mass Transf 92:507–522
Odabaee M, Hooman K (2012) Metal foam heat exchangers for heat transfer augmentation from a tube bank. Appl Therm Eng 36:456–463
Wais P (2016) Influence of fin thickness and winglet orientation on mass and thermal efficiency of cross-flow heat exchanger. Appl Therm Eng 102:184–195
Bilirgen H, Dunbar S, Levy EK (2013) Numerical modeling of finned heat exchangers. Appl Therm Eng 61:278–288
Cléirigh CTÓ, Smith WJ (2014) Can CFD accurately predict the heat-transfer and pressure-drop performance of finned-tube bundles? Appl Therm Eng 73:681–690
Łopata S, Ocłoń P (2015) Numerical study of the effect of fouling on local heat transfer conditions in a high-temperature fin-and-tube heat exchanger. Energy 92:100–116
Peng H, Liu L, Ling X, Li Y (2016) Thermo-hydraulic performances of internally finned tube with a new type wave fin arrays. Appl Therm Eng 98:1174–1188
Szajding A, Telejko T, Straka R, Gołdasz A (2013) Experimental and numerical determination of heat transfer coefficient between oil and outer surface of monometallic tubes finned on both sides with twisted internal longitudinal fins. Int J Heat Mass Transf 58:395–401
Tang L, Zeng M, Wang Q (2009) Experimental and numerical investigation on air-side performance of fin-and-tube heat exchangers with various fin patterns. Exp Thermal Fluid Sci 33:818–827
De Schampheleire S, De Jaeger P, Reynders R, De Kerpel K, Ameel B, T'Joen C, Huisseune H, Lecompte S, De Paepe M (2013) Experimental study of buoyancy-driven flow in open-cell aluminium foam heat sinks. Appl Therm Eng 59:30–40
Wang C-C, Chang Y-J, Hsieh Y-C, Lin Y-T (1996) Sensible heat and friction characteristics of plate fin-and-tube heat exchangers having plane fins. Int J Refrig 19:223–230
Nuntaphan A, Kiatsiriroat T, Wang C (2005) Heat transfer and friction characteristics of crimped spiral finned heat exchangers with dehumidification. Appl Therm Eng 25:327–340
Kundu B, Lee K-S (2014) Analytical tools for calculating the maximum heat transfer of annular stepped fins with internal heat generation and radiation effects. Energy 76:733–748
Nuntaphan A, Vithayasai S, Kiatsiriroat T, Wang C-C (2007) Effect of inclination angle on free convection thermal performance of louver finned heat exchanger. Int J Heat Mass Transf 50:361–366
Xie G, Wang Q, Sunden B (2009) Parametric study and multiple correlations on air-side heat transfer and friction characteristics of fin-and-tube heat exchangers with large number of large-diameter tube rows. Appl Therm Eng 29:1–16
Tao Y, He Y, Huang J, Wu Z, Tao W (2007) Three-dimensional numerical study of wavy fin-and-tube heat exchangers and field synergy principle analysis. Int J Heat Mass Transf 50:1163–1175
Karmo D, Ajib S, Al Khateeb A (2013) New method for designing an effective finned heat exchanger. Appl Therm Eng 51:539–550
Liu L, Fan Y, Ling X, Peng H (2013) Flow and heat transfer characteristics of finned tube with internal and external fins in air cooler for waste heat recovery of gas-fired boiler system. Chem Eng Process Process Intensif 74:142–152
Kiatpachai P, Pikulkajorn S, Wongwises S (2015) Air-side performance of serrated welded spiral fin-and-tube heat exchangers. Int J Heat Mass Transf 89:724–732
Kirsch KL, Thole KA (2017) Pressure loss and heat transfer performance for additively and conventionally manufactured pin fin arrays. Int J Heat Mass Transf 108(Part B):2502–2513
Yaïci W, Ghorab M, Entchev E (2016) 3D CFD study of the effect of inlet air flow maldistribution on plate-fin-tube heat exchanger design and thermal–hydraulic performance. Int J Heat Mass Transf 101:527–541
Chen H-T, Chiu Y-J, Liu C-S, Chang J-R (2017) Numerical and experimental study of natural convection heat transfer characteristics for vertical annular finned tube heat exchanger. Int J Heat Mass Transf 109:378–392
Liu X, Yu J, Yan G (2016) A numerical study on the air-side heat transfer of perforated finned-tube heat exchangers with large fin pitches. Int J Heat Mass Transf 100:199–207
Nellis G, Klein S (2009) ebrary Inc, Heat transfer. Cambridge University Press, Cambridge
Chen H-T, Hsu W-L (2008) Estimation of heat-transfer characteristics on a vertical annular circular fin of finned-tube heat exchangers in forced convection. Int J Heat Mass Transf 51:1920–1932
Kline SJ, McClintock FA (1953) Describing uncertainties in single- sample experiments. Mech Eng 75:3–8
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Appendix
Appendix
Based on Kline and McClintock method [50], the error in measurement of parameter “y = f(x1, x2, …)” is given as follows:
where dx1, dx2, … are errors in the measurement of x1, x2,… the uncertainty of area, water mass flow rate, Reynolds number, heat transfer, dimensionless temperature and total thermal resistance are calculated by the following formulations:
Rights and permissions
About this article
Cite this article
Ahmadi Nadooshan, A., Kalbasi, R. & Afrand, M. Perforated fins effect on the heat transfer rate from a circular tube by using wind tunnel: An experimental view. Heat Mass Transfer 54, 3047–3057 (2018). https://doi.org/10.1007/s00231-018-2333-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00231-018-2333-3