Abstract
Thermally efficient gas burners can be designed by optimising the parameters associated with combustion and heat transfer mechanisms. The current study presents the thermal analysis of the premixed methane-air flame jets of circular tube gas burner impinging on a target surface. The effect of flame jet parameters such as mixture Reynolds number, equivalence ratio and burner to target surface spacing on heat transfer characteristics is investigated. The thermal performance is quantified in terms of thermal efficiency. The lean and stoichiometric mixtures release maximum amount of thermal energy. However, in lean flames, a part of the energy released is used for rising the temperature of excess air. Though the combustion is incomplete for fuel rich flames, higher heat transfer is achieved because of higher flame height. The optimal thermal performance is observed when the mixture is near stoichiometric and the burner is spaced from the target surface such that the premixed cone tip just touches the surface.
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Abbreviations
- a, b :
-
constants
- A :
-
surface area (m2)
- d :
-
Inner diameter of tube burner (m)
- h :
-
heat transfer coefficient (W/m2-K)
- HHV :
-
higher heating value (J/kg)
- k :
-
thermal conductivity (W/m-K)
- L f :
-
flame height (mm)
- l :
-
length of burner (m)
- M :
-
molecular weight (kg/kmol)
- \( \dot{m} \) :
-
mass flow rate (kg/s)
- Nu :
-
Nusselt number
- \( \dot{Q} \) :
-
rate of heat (W)
- q” :
-
heat flux (W/m2)
- r :
-
radial distance (m)
- R :
-
radius (m)
- Re :
-
Reynolds number
- S u :
-
laminar flame speed (cm/s)
- T :
-
temperature (K)
- T f , T adf :
-
flame temperature, adiabatic flame temperature (K)
- v :
-
velocity (m/s)
- Z :
-
spacing between burner or nozzle and target plate (m)
- z :
-
axial distance (m)
- ε :
-
emissivity
- η :
-
effectiveness
- η comb :
-
combustion efficiency (%)
- η ht :
-
heat transfer efficiency (%)
- η th :
-
thermal efficiency (%)
- μ :
-
absolute viscosity (Pa-s)
- ρ :
-
density (kg/m3)
- σ :
-
Stefan-Boltzmann constant (5.67 × 10−8W/m2K4)
- ϕ :
-
equivalence ratio
- 0:
-
stagnation
- ∞:
-
ambient
- act :
-
actual
- b :
-
bottom
- conv :
-
convection
- f :
-
fuel
- ht :
-
heat transfer
- m :
-
mean film
- max :
-
maximum
- mix :
-
mixture
- nc :
-
natural convection
- rad :
-
radiation
- ref :
-
reference
- stoic :
-
stoichiometric
- t :
-
top
- w :
-
wall
- IR:
-
Infrared
- LPG:
-
Liquefied Petroleum Gas
- MFC:
-
Mass Flow Controller
- PNG:
-
Piped Natural Gas
- SLPM:
-
Standard Litres Per Minute
- TC:
-
Thermocouple
- TCHR:
-
Thermo Chemical Heat Release
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Acknowledgements
Authors thank Mr. Rahul Shirsat for his help in building the experimental setup.
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Appendix
Appendix
1.1 Determination of rate of heat transfer from impinging flame jet to square target plate
The steady state wall heat flux is Gaussian in nature. A Gaussian curve of the form \( {q}^{{\prime\prime} }(r)={q}_0^{{\prime\prime}}\mathit{\exp}\left(-a{\left(\frac{r}{R}\right)}^2+b\right) \) is fitted to the heat flux data and further analysed to obtain rate of heat transfer from the flame to plate.
Let r2 = u, then 2r. dr = du.
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Kuntikana, P., Prabhu, S.V. Impinging premixed methane-air flame jet of tube burner: thermal performance analysis for varied equivalence ratios. Heat Mass Transfer 55, 1301–1315 (2019). https://doi.org/10.1007/s00231-018-2507-z
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DOI: https://doi.org/10.1007/s00231-018-2507-z