Skip to main content

Advertisement

Log in

Process innovation for green product in a closed loop supply chain with remanufacturing

  • S.I. : Data-Driven Innovations: The Future of Innovation in Operations Management
  • Published:
Annals of Operations Research Aims and scope Submit manuscript

Abstract

The rapid development of green products, such as electric vehicle (EV) batteries, has brought about challenges in recycling and remanufacturing. To help tackle these challenges, in this research, we investigate how process innovation affects green product remanufacturing. Specifically, using game-theoretic models, we analyze process innovation strategies for green product remanufacturing in a closed-loop supply chain consisting of an upstream supplier and a downstream manufacturer. In these models, process innovation is implemented individually (i.e., non-cooperative mechanisms) by either the supplier or the manufacturer, or jointly (i.e., cooperative mechanism) by both firms. Our main findings are threefold. Firstly, process innovation can effectively improve remanufacturing performance while increasing the recovery rate of the manufacturer. Secondly, although the cooperative mechanism is always beneficial to the supplier, the supply chain and the environment, it may not be favourable by the manufacturer. Lastly, by extending the main models, we show that government subsidies can incentivise the manufacturer to adopt the cooperative mechanism, thereby achieving a win–win situation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5

Similar content being viewed by others

Notes

  1. Available online: http://chuneng.bjx.com.cn/news/20191011/1012313.shtml (accessed on 26 March 2020).

  2. Available online: http://www.sohu.com/a/308962148_120044724 (accessed on 26 March 2020).

  3. Available online: http://www.bjnews.com.cn/auto/2019/03/27/561070 (accessed on 26 March 2020).

  4. Available online: https://www.360kuai.com/pc/9a372e4cef666b9c2?cota=3&sign=360_57c3bbd1&refer_scene=so_1 (accessed on 26 March 2020).

  5. Available online: http://finance.sina.com.cn/stock/relnews/hk/2019-07-10/doc-ihytcerm2646519.shtml (accessed on 30 March 2020).

  6. Available online: https://www.xianjichina.com/special/detail_410949.html (accessed on 30 March 2020).

  7. Available online: http://www.hbzhan.com/news/detail/131306.html (accessed on 26 March 2020).

  8. Available online: http://www.juda.cn/news/101832.html (accessed on 26 March 2020).

References

  • Agrawal, V. V., Ferguson, M., Toktay, L. B., & Thomas, V. M. (2012). Is leasing greener than selling? Management Science, 58(3), 523–533.

    Google Scholar 

  • Ai, N., Zheng, J., & Chen, W.-Q. (2019). US end-of-life electric vehicle batteries: Dynamic inventory modeling and spatial analysis for regional solutions. Resources Conservation and Recycling, 145, 208–219.

    Google Scholar 

  • Akter, S., Michael, K., Uddin, M. R., McCarthy, G., & Rahman, M. (2020). Transforming business using digital innovations: The application of AI, blockchain, cloud and data analytics. Annals of Operations Research.

  • Akter, S., & Wamba, S. F. (2019). Big data and disaster management: A systematic review and agenda for future research. Annals of Operations Research, 283(1–2), 939–959.

    MathSciNet  Google Scholar 

  • Atasu, A., Guide, V. D. R., Jr., & Van Wassenhove, L. N. (2008). Product reuse economics in closed-loop supply chain research. Production and Operations Management, 17(5), 483–496.

    Google Scholar 

  • Atasu, A., & Souza, G. C. (2013). How does product recovery affect quality choice? Production and Operations Management, 22(4), 991–1010.

    Google Scholar 

  • Bernstein, F., & Koek, A. G. (2009). Dynamic cost reduction through process improvement in assembly networks. Management Science, 55(4), 552–567.

    Google Scholar 

  • Bi, G., Jin, M., Ling, L., & Yang, F. (2017). Environmental subsidy and the choice of green technology in the presence of green consumers. Annals of Operations Research, 255(1–2), 547–568.

    MathSciNet  Google Scholar 

  • Bian, J., Liao, Y., Wang, Y. Y., & Tao, F. (2020). Analysis of firm CSR strategies. European Journal of Operational Research.

  • Chakraborty, A., Kumar, R. R., & Bhaskar, K. (2020). A game-theoretic approach for electric vehicle adoption and policy decisions under different market structures. Journal of the Operational Research Society, 1–18.

  • Chen, C. L. (2001). Design for the environment: A quality-based model for green product development. Management Science, 47(2), 250–263.

    Google Scholar 

  • Chen, X., Wang, X., & Zhou, M. (2019). Firms’ green R&D cooperation behaviour in a supply chain: Technological spillover, power and coordination. International Journal of Production Economics, 218, 118–134.

    Google Scholar 

  • Dai, R., Zhang, J., & Tang, W. (2017). Cartelization or Cost-sharing? Comparison of cooperation modes in a green supply chain. Journal of Cleaner Production, 156, 159–173.

    Google Scholar 

  • Diekmann, J., Hanisch, C., Froboese, L., Schaelicke, G., Loellhoeffel, T., Foelster, A.-S., & Kwade, A. (2017). Ecological recycling of lithium-ion batteries from electric vehicles with focus on mechanical processes. Journal of the Electrochemical Society, 164(1), A6184–A6191.

    CAS  Google Scholar 

  • Ding, P., Zhao, Z., & Li, X. (2020). Government subsidies in the power battery recycling industry. Industrial Management & Data Systems, 120(6), 1059–1083.

    Google Scholar 

  • Du, S., Tang, W., Zhao, J., & Nie, T. (2018). Sell to whom? Firm’s green production in competition facing market segmentation. Annals of Operations Research, 270(1–2), 125–154.

    MathSciNet  Google Scholar 

  • Esenduran, G., Kemahlioglu-Ziya, E., & Swaminathan, J. M. (2016). Take-back legislation: Consequences for remanufacturing and environment. Decision Sciences, 47(2), 219–256.

    Google Scholar 

  • Fang, C., You, Z., Yang, Y., Chen, D., & Mukhopadhyay, S. (2020). Is third-party remanufacturing necessarily harmful to the original equipment manufacturer? Annals of Operations Research, 291(1), 317–338.

    MathSciNet  Google Scholar 

  • Fan, E., Li, L., Wang, Z., Lin, J., Huang, Y., Yao, Y., et al. (2020). Sustainable recycling technology for Li-Ion batteries and beyond: challenges and future prospects. Chemical Reviews, 120(14), 7020–7063.

    CAS  PubMed  Google Scholar 

  • Ferrer, G., & Swaminathan, J. M. (2006). Managing new and remanufactured products. Management Science, 52(1), 15–26.

    Google Scholar 

  • Ferrer, G., & Swaminathan, J. M. (2010). Managing new and differentiated remanufactured products. European Journal of Operational Research, 203(2), 370–379.

    Google Scholar 

  • Galbreth, M. R., Boyaci, T., & Verter, V. (2013). Product reuse in innovative industries. Production and Operations Management, 22(4), 1011–1033.

    Google Scholar 

  • Ge, Z., Hu, Q., & Xia, Y. (2014). Firms’ R& D cooperation behavior in a supply chain. Production and Operations Management, 23(4), 599–609.

    Google Scholar 

  • Gu, H., Liu, Z., & Qing, Q. (2017). Optimal electric vehicle production strategy under subsidy and battery recycling. Energy Policy, 109, 579–589.

    Google Scholar 

  • Gu, X., Ieromonachou, P., Zhou, L., & Tseng, M.-L. (2018). Optimising quantity of manufacturing and remanufacturing in an electric vehicle battery closed-loop supply chain. Industrial Management & Data Systems, 118(1), 283–302.

    Google Scholar 

  • Hazen, B. T., Skipper, J. B., Boone, C. A., & Hill, R. R. (2018). Back in business: Operations research in support of big data analytics for operations and supply chain management. Annals of Operations Research, 270(1–2), 201–211.

    Google Scholar 

  • Han, X., Shen, Y., & Bian, Y. (2020). Optimal recovery strategy of manufacturers: Remanufacturing products or recycling materials? Annals of Operations Research, 290(1–2), 463–489.

    MathSciNet  Google Scholar 

  • Hong, X., Xu, L., Du, P., & Wang, W. (2015). Joint advertising, pricing and collection decisions in a closed-loop supply chain. International Journal of Production Economics, 167, 12–22.

    Google Scholar 

  • Hong, Z., Wang, H., & Gong, Y. (2019). Green product design considering functional-product reference. International Journal of Production Economics, 210, 155–168.

    Google Scholar 

  • Hong, Z., Wang, H., & Yu, Y. (2018). Green product pricing with non-green product reference. Transportation Research Part E-Logistics and Transportation Review, 115, 1–15.

    Google Scholar 

  • Hu, J., Hu, Q., & Xia, Y. (2018). Who should invest in cost reduction in supply chains? International Journal of Production Economics, 207, 1–18.

    Google Scholar 

  • Li, J., Yi, L., Shi, V., & Chen, X. (2020). Supplier encroachment strategy in the presence of retail strategic inventory: Centralization or decentralization? Omega. https://doi.org/10.1016/j.omega.2020.102213.

    Article  PubMed  Google Scholar 

  • Jaguemont, J., Boulon, L., & Dube, Y. (2016). A comprehensive review of lithium-ion batteries used in hybrid and electric vehicles at cold temperatures. Applied Energy, 164, 99–114.

    CAS  ADS  Google Scholar 

  • Jamali, M.-B., & Rasti-Barzoki, M. (2018). A game theoretic approach for green and non-green product pricing in chain-to-chain competitive sustainable and regular dual-channel supply chains. Journal of Cleaner Production, 170, 1029–1043.

    Google Scholar 

  • Kamble, S. S., & Gunasekaran, A. (2020). Big data-driven supply chain performance measurement system: A review and framework for implementation. International Journal of Production Research, 58(1), 65–86.

    Google Scholar 

  • Kerr, W., & Ryan, C. (2001). Eco-efficiency gains from remanufacturing: A case study of photocopier remanufacturing at Fuji Xerox Australia. Journal of Cleaner Production, 9(1), 75–81.

    Google Scholar 

  • Kim, S.-H., & Netessine, S. (2013). Collaborative cost reduction and component procurement under information asymmetry. Management Science, 59(1), 189–206.

    Google Scholar 

  • Kleber, R., Reimann, M., Souza, G. C., & Zhang, W. (2020). Two-sided competition with vertical differentiation in both acquisition and sales in remanufacturing. European Journal of Operational Research, 284(2), 572–587.

    MathSciNet  Google Scholar 

  • Li, J., Ku, Y., Liu, C., & Zhou, Y. (2020). Dual credit policy: Promoting new energy vehicles with battery recycling in a competitive environment? Journal of Cleaner Production, 243.

  • Liu, Z., Li, K. W., Li, B.-Y., Huang, J., & Tang, J. (2019). Impact of product-design strategies on the operations of a closed-loop supply chain. Transportation Research Part E-Logistics and Transportation Review, 124, 75–91.

    Google Scholar 

  • Porter, M. E., & Linde, C. V. D. (1995). Green and competitive: Ending the stalemate. Harvard Business Review, 28(6), 128–129122.

    Google Scholar 

  • Qiang, Q. (2015). The closed-loop supply chain network with competition and design for remanufactureability. Journal of Cleaner Production, 105, 348–356.

    Google Scholar 

  • Reimann, M., Xiong, Y., & Zhou, Y. (2019). Managing a closed-loop supply chain with process innovation for remanufacturing. European Journal of Operational Research, 276(2), 510–518.

    MathSciNet  Google Scholar 

  • Rui, D., Zhang, J., & Tang, W. (2017). Cartelization or Cost-sharing? Comparison of cooperation modes in a green supply chain. Journal of Cleaner Production, 156, 159–173.

    Google Scholar 

  • Sana, S. S. (2020). Price competition between green and non green products under corporate social responsible firm. Journal of Retailing and Consumer Services, 55.

  • Savaskan, R. C., Bhattacharya, S., & Van Wassenhove, L. N. (2004). Closed-loop supply chain models with product remanufacturing. Management Science, 50(2), 239–252.

    Google Scholar 

  • Savaskan, R. C., & Van Wassenhove, L. N. (2006). Reverse channel design: The case of competing retailers. Management Science, 52(1), 1–14.

    Google Scholar 

  • Shao, L., Yang, J., & Zhang, M. (2017). Subsidy scheme or price discount scheme? Mass adoption of electric vehicles under different market structures. European Journal of Operational Research, 262(3), 1181–1195.

    MathSciNet  Google Scholar 

  • Shao, Y., Deng, X., Qing, Q., & Wang, Y. (2018). Optimal battery recycling strategy for electric vehicle under government subsidy in China. Sustainability, 10(12).

  • Shen, B., Cao, Y., & Xu, X. (2020). Product line design and quality differentiation for green and non-green products in a supply chain. International Journal of Production Research, 58(1), 148–164.

    Google Scholar 

  • Shi, T., Gu, W., Chhajed, D., & Petruzzi, N. C. (2016). Effects of remanufacturable product design on market segmentation and the environment. Decision Sciences, 47(2), 298–332.

    Google Scholar 

  • Tang, Y., Zhang, Q., Li, Y., Li, H., Pan, X., & McLellan, B. (2019). The social-economic-environmental impacts of recycling retired EV batteries under reward-penalty mechanism. Applied Energy, 251.

  • Tang, Y., Zhang, Q., Li, Y., Wang, G., & Li, Y. (2018). Recycling mechanisms and policy suggestions for spent electric vehicles’ power battery—A case of Beijing. Journal of Cleaner Production, 186, 388–406.

    Google Scholar 

  • Tong, S., Fung, T., Klein, M. P., Weisbach, D. A., & Park, J. W. (2017). Demonstration of reusing electric vehicle battery for solar energy storage and demand side management. Journal of Energy Storage, 11, 200–210.

    Google Scholar 

  • Wu, X., & Zhou, Y. (2016). Does the entry of third-party remanufacturers always hurt original equipment manufacturers? Decision Sciences, 47(4), 762–780.

    Google Scholar 

  • Wen, D., Xiao, T., & Dastani, M. (2020). Pricing and collection rate decisions in a closed-loop supply chain considering consumers' environmental responsibility. Journal of Cleaner Production, 262.

  • Wu, X., & Zhou, Y. (2019). Buyer-specific versus uniform pricing in a closed-loop supply chain with third-party remanufacturing. European Journal of Operational Research, 273(2), 548–560.

    MathSciNet  Google Scholar 

  • Zhang, Q., Zhang, J., Zaccour, G., & Tang, W. (2018). Strategic technology licensing in a supply chain. European Journal of Operational Research, 267(1), 162–175.

    MathSciNet  Google Scholar 

  • Zhao, S., & Zhu, Q. (2017). Remanufacturing supply chain coordination under the stochastic remanufacturability rate and the random demand. Annals of Operations Research, 257(1–2), 661–695.

    MathSciNet  Google Scholar 

  • Zheng, X., Govindan, K., Deng, Q., & Feng, L. (2019). Effects of design for the environment on firms’ production and remanufacturing strategies. International Journal of Production Economics, 213, 217–228.

    Google Scholar 

  • Zhu, M., Liu, Z., Li, J., & Zhu, S. X. (2020). Electric vehicle battery capacity allocation and recycling with downstream competition. European Journal of Operational Research, 283(1), 365–379.

    MathSciNet  Google Scholar 

  • Zhu, Q., Sarkis, J., & Lai, K.-H. (2014). Supply chain-based barriers for truck-engine remanufacturing in China. Transportation Research Part E-Logistics and Transportation Review, 68, 103–117.

    Google Scholar 

  • Zhu, W., & He, Y. (2017). Green product design in supply chains under competition. European Journal of Operational Research, 258(1), 165–180.

    MathSciNet  Google Scholar 

Download references

Acknowledgements

The authors thank National Natural Science Foundation of China (Nos. 71872028, 71771188 and 71971043) and the Fundamental Research Funds for the Central Universities (Nos. JBK18JYT02, JBK1805008 and JBK190504).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhifeng Qian.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Chai, J., Qian, Z., Wang, F. et al. Process innovation for green product in a closed loop supply chain with remanufacturing. Ann Oper Res 333, 533–557 (2024). https://doi.org/10.1007/s10479-020-03888-y

Download citation

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10479-020-03888-y

Keywords

Navigation