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The diversity of combustion synthesis processing: a review

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Abstract

The harnessing of heat emanating from powder-based exothermic reactions to produce advanced materials has been around for many decades, and is manifested in the process of combustion synthesis (CS). A plethora of work has been published on the topic covering fundamental aspects of the process for a large number of material systems. Over time, CS has been combined with other processes and effects to potentially improve on conventionally produced CS products and alleviate some of the inherent disadvantages of CS. This article discusses processing aspects of CS, and provides a review of CS-related hybrid processes with the intent to exemplify the diversity of CS processing. Approaches such as reactant microstructural design, reactive bulk deformation/compaction processes, reactive casting, laser-assisted CS, activation techniques (field/current, mechanical, microwave), and unconventional heat treatments are discussed together with other methods.

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Abbreviations

AC:

Alternating current

BPR:

Ball-to-powder weight ratio

CAD:

Computer aided design

CS:

Combustion synthesis

CS-SPS:

Combustion synthesis-spark plasma sintering

DC:

Direct current

ECAE:

Equal channel angular extrusion

ECAP:

Equal channel angular pressing

FACS:

Field-activated combustion synthesis

FF-MGE:

Free-fall microgravity environment

HA:

Hydroxyappatite

HERS:

Hot extrusion reaction synthesis

HPSHS:

High pressure self-propagating high temperature synthesis

MA:

Mechanical alloying/activation

MA2P:

Mechanically activated annealing process

MACS:

Microwave-assisted/activated combustion synthesis

MASHS:

Mechanically activated self-propagating high temperature synthesis

MARES:

Mechanically activated reactive extrusion synthesis

MARFOS:

Mechanically activated reactive forging synthesis

MSR:

Mechanically induced self-propagating reaction

ODS:

Oxide dispersion strengthened

PF-MGE:

Plane parabolic flight microgravity environment

SEM:

Scanning electron microscope

SHS:

Self-propagating high temperature synthesis

SLS:

Selective laser sintering

SPS:

Spark plasma sintering

SRS:

Shock-induced reaction synthesis

TACS:

Thermally activated combustion synthesis

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Acknowledgements

The author wishes to thank the National Science Foundation (CMMI Division, Materials Processing and Manufacturing program, Grant number 0826532) for their partial support.

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  1. Department of Mechanical Engineering, San Diego State University, 5500 Campanile Drive, San Diego, CA, 92182, USA

    K. Morsi

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Morsi, K. The diversity of combustion synthesis processing: a review. J Mater Sci 47, 68–92 (2012). https://doi.org/10.1007/s10853-011-5926-5

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