Abstract
To estimate the cracking condition in continuously cast steels, a new model for critical fracture stress given from the measured critical strain has been proposed, which can take into account the brittle temperature range and strain rate. The effects of brittle temperature range and strain rate on critical strain for internal crack formation were analyzed. When the brittle temperature range and strain rate were increased, the possibility of internal crack formation increased due to the decreasing critical strain. To describe the thermomechanical property model of the mushy zone between zero strength temperature (ZST) and zero ductility temperature (ZDT), the yield criterion for porous metals, which can take into account δ/γ transformation, was used. Using the fitting equation for the measured critical strain and the microsegregation analysis, the thermomechanical behavior of the mushy zone could be successfully described by the proposed model, which incorporates the effects of microsegregation of solute elements and δ/γ transformation on hot tear during solidification at the given range of steel compositions and strain rates. A cracking criterion based on the difference of deformation energy in the brittle temperature range is proposed to explain the cracking phenomenon of whole carbon range.
Similar content being viewed by others
References
J.K. Brimacombe: Metall. Trans. B, 1993, vol. 24B, pp. 917–35.
P.F. Kozlowski, B.G. Thomas, J.A. Azzi, and H. Wang: Metall. Trans. A, 1992, vol. 23A, pp. 903–18.
W.T. Lankford: Metall. Trans., 1972, vol. 3, pp. 1331–57.
F. Weinberg: Metall. Trans. B, 1979, vol. 10B, pp. 219–27.
H.G. Suzuki, S. Nishimura, and S. Yamaguchi: Tetsu-to-Hagané, 1979, vol. 65, pp. 2038–46.
T. Matsumiya, T. Saeki, J. Tanaka, and T. Ariyoshi: Tetsu-to-Hagané, 1982, vol. 68, pp. 1782–91.
T.W. Clyne, M. Wolf, and W. Kurz: Metall. Trans. B, 1982, vol. 13B, pp. 259–66.
Y.M. Won, K. Kim, T. Yeo, and K.H. Oh: Iron Steel Inst. Jpn. Int., 1998, vol. 38, pp. 1093–99.
K. Kim, T. Yeo, K.H. Oh, and D.N. Lee: Iron Steel Inst. Jpn. Int., 1996, vol. 36, pp. 284–89.
B.G. Thomas: Iron Steel Inst. Jpn. Int., 1995, vol. 35, pp. 737–43.
K. Miyamura, K. Kanamaru, N. Kaneko, and A. Ochi: Tetsu-to-Hagané, 1976, vol. 62, pp. S482.
J. Miyazaki, K. Narita, T. Nozaki, and T. Mori: Iron Steel Inst. Jpn. Int., 1981, vol. 21, p. B210.
H. Fujii, T. Ohashi, and K. Hiromoto: Tetsu-to-Hagané, 1976, vol. 62, p. S484.
K. Narita, T. Mori, K. Ayata, and J. Miyajaki: Tetsu-to-Hagané, 1978, vol. 64, p. S152.
T. Matsumiya, M. Ito, H. Kajioka, S. Yamaguchi, and Y. Nakamura: Iron Steel Inst. Jpn. Int., 1986, vol. 26, pp. 540–46.
H. Sato, T. Kitagawa, K. Murakami, and T. Kawawa: Tetsu-to-Hagané, 1975, vol. 61, p. S471.
H. Hayashi, C. Yu, H. Shibata, M. Suzuki, and T. Emi: Bulleting of I-AMP, Tohoku University, Sendai, Japan, 1996, vol. 52, pp. 39–44.
K. Marukawa, M. Kawasaki, T. Kimura, and S. Ishikawa: Tetsu-to-Hagané, 1978, vol. 64, p. S661.
Y. Sugitani, M. Nakamura, H. Kawashima, K. Kanazawa, H. Tomono, and M. Hashio: Tetsu-to-Hagané, 1982, vol. 68, pp. A149-A152.
K. Wünnenberg and R. Flender: Ironmaking and Steelmaking, 1985, vol. 12, pp. 22–29.
S. Nagata, T. Matsumiya, K. Ozawa, and T. Ohashi: Tetsu-to-Hagané, 1990, vol. 76, pp. 214–21.
A. Yamanaka, K. Nakajima, and K. Okamura: Ironmaking and Steelmaking, 1995, vol. 22, pp. 508–12.
Mikio Suzuki, Makoto Suzuki, C. Yu, and T. Emi: Iron Steel Inst. Jpn. Int., 1997, vol. 37, pp. 375–82.
G. Xia, J. Zirngast, H. Hiebler, and M.M. Wolf: Proc. Conf. on Continuous Casting of Steel in Developing Countries, The Chinese Society for Metals, Beijing, 1993, p. 200.
H. Hiebler, J. Zirngast, and C. Bernhard: Steelmaking Conf. Proc., 1994, vol. 77, pp. 405–16.
K. Kinoshita, T. Emi, and M. Kasai: Tetsu-to-Hagané, 1979, vol. 65, pp. 2022–31.
J.O. Kristiansson: J. Thermal Stresses, 1982, vol. 5, pp. 315–30.
K. Okamura and K. Yamamoto: Modeling of Casting, Welding and Advanced Solidification Processes, FL, TMS, Warrendale, PA, 1993, vol. VI, pp. 535–42.
B.G. Thomas, A. Moitra, and H. Zhu: Modeling of Casting, Welding and Advanced Solidification Processes, London, TMS, Warrendale, PA, 1995, vol. VII, pp. 241–48.
B.G. Thomas, A. Moitra, and R. McDavid: Iron and Steel Society’s Process Conf. Proc., Nashville, TN, ISS, Warrendale, PA, 1996, vol. 13, pp. 143–56.
B.G. Thomas, I.V. Samarasekera, and J.K. Brimacombe: Metall. Trans. B, 1987, vol. 18B, pp. 131–47.
K. Kim, H.N. Han, T. Yeo, Y. Lee, K.H. Oh, and D.N. Lee: Ironmaking and Steelmaking, 1997, vol. 24, pp. 249–56.
J.O. Kristiansson: J. Thermal Stresses, 1984, vol. 7, pp. 209–26.
K. Sorimachi and J.K. Brimacombe: Ironmaking and Steelmaking, 1977, vol. 4, pp. 240–45.
J.E. Kelly, K.P. Michalek, T.G. O’Connor, B.G. Thomas, and J.A. Dantzig: Metall. Trans. A, 1988, vol. 19A, pp. 2589–2602.
K. Kim, H.N. Han, T. Yeo, Y. Lee, K.H. Oh, and D.N. Lee: Proc. Conf. Melt Spinning; Strip Casting and Slab Casting, Anaheim, CA, TMS, Warrendale, PA, 1996, pp. 87–102.
K. Kim, T. Yeo, Y. Lee, H.N. Han, K.H. Oh, and D.N. Lee: Proc. 2nd Pacific Rim Int. Conf. on Advanced Materials and Processing, The Korean Institute of Metals and Materials, Kyoungju, 1995, pp. 109–14.
Y. Ueshima, S. Mizoguchi, T. Matsumiya, and H. Kajioka: Metall. Trans. B, 1986, vol. 17B, pp. 845–59.
K. Kim, K.H. Oh, and D.N. Lee: Scripta Mater., 1996, vol. 34, pp. 301–07.
T. Kawawa: Tekko-Binran (Handbook for Steel), 3rd ed., ISIJ, Tokyo, 1981, vol. 1, p. 205.
Metals Handbook, 8th ed., T. Lyman, H.E. Boyer, W.J. Carnes, and M.W. Chevalier, eds., Metals Park, OH, 1973, vol. 8.
T. Kohno, K. Shima, T. Kuwabara, S. Mizoguchi, T. Yamamoto, and H. Misumi: Tetsu-to-Hagané, 1982, vol. 68, pp. 1764–72.
F. Garofalo: Trans. TMS-AIME, 1963, vol. 227, pp. 351–56.
A.K. Miller and O.D. Sherby: Acta Metall., 1978, vol. 26, pp. 289–304.
A. Merzer and S.R. Bodner: J. Eng. Mater. Technol., 1979, vol. 101, pp. 254–57.
L. Anand: J. Eng. Mater. Technol., 1982, vol. 104, pp. 12–17.
M. Uehara, I.V. Samarasekera, and J.K. Brimacombe: Ironmaking and Steelmaking, 1986, vol. 13, pp. 138–53.
J.G. Lenard, F. Wang, and G. Nadkarni: J. Eng. Mater. Technol., 1987, vol. 109, pp. 343–49.
H.N. Han, Y. Lee, K.H. Oh, and D.N. Lee: Mater. Sci. Eng. A, 1996, vol. 206, pp. 81–89.
D.N. Lee and H.S. Kim: Powder Metall., 1992, vol. 35, p. 275.
M. Wolf and W. Kurz: Metall. Trans. B, 1981, vol. 12B, pp. 85–93.
D.J. Seol, Y.M. Won, T. Yoe, K.H. Oh, K.K. Park, and C.H. Yim: Iron Steel Inst. Jpn. Int., 1999, vol. 39, pp. 91–98.
M. El-Beary and B.G. Thomas: Metall. Mater. Trans. B, 1996, vol. 27B, pp. 689–93.
J.O. Oh: Master’s Thesis, Seoul National University, Seoul, 1997, pp. 29–33.
T. Yeo and K.H. Oh: “The Analysis of Thermal and Unbending Stress of the Continuous Casting Steel Slab,” POSCO Technical Report, POSCO, Pohang, Korea, 1997, pp. 104–12.
G. Shin: Ph.D. Thesis, The University of Tokyo, Tokyo, 1990, pp. 96–99.
G. Shin, T. Kajitani, T. Suzuki, and T. Umeda: Tetsu-to-Hagané, 1992, vol. 78, pp. 587–93.
H.J. Frost and M.F. Ashby: Deformation Mechanism Maps, Pergamon Press, Elmsford, NY, 1982, p. 60.
P.J. Wray: Metall. Trans. A, 1982, vol. 13A, pp. 125–34.
A. Grill and J.K. Brimacombe: Ironmaking and Steelmaking, 1976, vol. 3, pp. 76–79.
R. Gray, A. Perkins, and B. Walker: Proc. Conf. Solidification and Casting of Metals, The Metals Society, London, 1979, pp. 300–05.
W.R. Irving, A. Perkins, and R. Gray: Ironmaking and Steelmaking, 1984, vol. 11, pp. 146–51.
H. Nakato, M. Ozawa, K. Kinoshita, Y. Habu, and T. Emi: Trans. Iron Steel Inst. Jpn., 1984, vol. 24, pp. 966–72.
J. Suni: Ph.D. Thesis, Carnegie Mellon University, Pittsburgh, PA, 1991.
J.K. Park, J. Choi, and C.H. Yim: Technical Report, Iron & Steel Making Research Team, Technical Research Labs., POSCO, Pohang, Korea, 1996.
H. Shibata, M. Suzuki, and T. Emi: Conf. Current Advances of Materials and Processes—ISIJ, ISIJ, Tokyo, 1998, vol. 11, pp. 36–37.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Won, Y.M., Yeo, TJ., Seol, D.J. et al. A new criterion for internal crack formation in continuously cast steels. Metall Mater Trans B 31, 779–794 (2000). https://doi.org/10.1007/s11663-000-0115-y
Received:
Issue Date:
DOI: https://doi.org/10.1007/s11663-000-0115-y