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The Use of Particle/Substrate Material Models in Simulation of Cold-Gas Dynamic-Spray Process

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Abstract

Cold spray is a coating deposition method in which the solid particles are accelerated to the substrate using a low temperature supersonic gas flow. Many numerical studies have been carried out in the literature in order to study this process in more depth. Despite the inability of Johnson-Cook plasticity model in prediction of material behavior at high strain rates, it is the model that has been frequently used in simulation of cold spray. Therefore, this research was devoted to compare the performance of different material models in the simulation of cold spray process. Six different material models, appropriate for high strain-rate plasticity, were employed in finite element simulation of cold spray process for copper. The results showed that the material model had a considerable effect on the predicted deformed shapes.

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Authors and Affiliations

  1. Department of Mechanical Engineering, Isfahan University of Technology, 84156-83111, Isfahan, Iran

    Saeed Rahmati & Abbas Ghaei

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  1. Saeed Rahmati
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  2. Abbas Ghaei
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Correspondence to Abbas Ghaei.

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Rahmati, S., Ghaei, A. The Use of Particle/Substrate Material Models in Simulation of Cold-Gas Dynamic-Spray Process. J Therm Spray Tech 23, 530–540 (2014). https://doi.org/10.1007/s11666-013-0051-4

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  • DOI: https://doi.org/10.1007/s11666-013-0051-4

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