Skip to main content

Advertisement

Log in

Brazing 6061 aluminum alloy with Al-Si-Zn filler metals containing Sr

  • Published:
International Journal of Minerals, Metallurgy, and Materials Aims and scope Submit manuscript

Abstract

Al-6.5Si-42Zn and Al-6.5Si-42Zn-0.09Sr filler metals were used for brazing 6061 aluminum alloy. Air cooling and water cooling were applied after brazing. Si phase morphologies in the brazing alloy and the brazed joints were investigated. It was found that zinc in the Al-Si filler metals could reduce the formation of eutectic Al-Si phase and lower the brazing temperature at about 520°C. Adding 0.09wt% Sr element into the Al-6.5Si-42Zn alloy caused α-Al phase refinement and transformed acicular Si phase into the finely fiber-like. After water cooling, Zn element dissolved into the Al-Si eutectic area, and η-Zn phase disappeared in the brazed joints. Tensile strength testing results showed that the Sr-modified filler metal could enhance the strength of the brazed joints by 13% than Al-12Si, while water-cooling further improved the strength at 144 MPa.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. D.M. Jacobson, G. Humpston, and S.P.S. Sangha, A new low-melting-point aluminum braze, Weld. J., 75(1996), p. 243.

    Google Scholar 

  2. Y.W. Shi, Y. Yu, Y.P. Li, Z.D. Xia, Y.P. Lei, X.Y. Li, and F. Guo, Study on the Microstructure and wettability of an Al-Cu-Si braze containing small amounts of rare earth erbium, J. Mater. Eng. Perform., 18(2008), No. 3, p. 278.

    Article  Google Scholar 

  3. S.Y. Chang, L.C. Tsao, T.Y. Li, and T.H. Chuang, Joining 6061 aluminum alloy with Al-Si-Cu filler metals, J. Alloys Compd., 488(2009), No. 1, p. 174.

    Article  CAS  Google Scholar 

  4. L.C. Tsao, M.J. Chiang, W.H. Lin, M.D. Cheng, and T.H. Chuang, Effects of zinc additions on the microstructure and melting temperatures of Al-Si-Cu filler metals, Mater. Charact., 48(2002), No. 4, p. 341.

    Article  CAS  Google Scholar 

  5. C.Y. Li, X.T. Wang, and W.X. Yuan, Properties of Ag-Au-Ge medium temperature solder. J. Univ. Sci. Technol. Beijing, 30(2008), No. 12, p. 1402.

    CAS  Google Scholar 

  6. Z. Wang, Y. Lu, P. Lin, and S. Jian, Effects of Cu, Si, Ni and rare earth elements on melting temperature and properties of Al-Si filler metals, China Weld., 18(2009), No. 4, p. 43.

    Google Scholar 

  7. C.J. Hanga, C.Q. Wang, M. Mayer, Y.H. Tian, Y. Zhou, and H.H. Wang, Growth behavior of Cu/Al intermetallic compounds and cracks in copper ball bonds during isothermal aging, Microelectron. Reliab., 48(2008), No. 3, p. 416.

    Article  Google Scholar 

  8. T. Kayamoto, J.H. Kim, S. Saito, and T. Onzawa, Brazing of Al-Mg alloy and Al-Mg-Si alloy with Al-Ge filler metal, Q. J. Jpn. Weld. Soc., 12(1994), No. 4, p. 495.

    Article  CAS  Google Scholar 

  9. W.C. Moshier, J.S. Ahearn, and D.C. Cooke, Interaction of Al-Si, Al-Ge, and Zn-Al eutectic alloys with SiC/Al discontinuously reinforced metal matrix composites, J. Mater. Sci., 22(1987), No. 1, p. 115.

    Article  CAS  Google Scholar 

  10. S.Y. Chang, L.C. Tsao, Y.H. Lei, S.M. Mao, and C.H. Huang, Brazing of 6061 aluminum alloy/Ti-6Al-4V using Al-Si-Cu-Ge filler metals, J. Mater. Process. Technol., 212(2012), No. 1, p. 8.

    Article  CAS  Google Scholar 

  11. S.H. Wang, H.P. Zhou, and Y.P. Kang, The influence of rare earth elements on microstructure and properties of 6061 aluminum alloy vacuum brazed joints, J. Alloys Compd., 352(2003), No. 1–2, p.79.

    Google Scholar 

  12. S.B. Xue, L. Zhang, Z.J. Han, and X. Huang, Reaction mechanism between oxide film on surface of Al-Li alloy and CsF-AlF3 flux, Trans. Nonferrous Met. Soc. China, 18(2008), No. 1, p. 121.

    Article  CAS  Google Scholar 

  13. W. Dai, S.B. Xue, J.Y. Lou, Y.B. Lou, and S.Q. Wang, Torch brazing 3003 aluminum alloy with Zn-Al filler metal. Trans. Nonferrous Met. Soc. China, 22(2012), No. 1, p. 30.

    Article  Google Scholar 

  14. H.C. Liao and G.X. Sun, Mutual poisoning effect between Sr and B in Al-Si casting alloys, Scripta Mater., 48(2003), No. 8, p.1035.

    Google Scholar 

  15. H. Sathyapal and K.N. Prabhu, Modification of eutectic silicon in Al-Si alloys, J. Mater. Sci., 43(2008), No. 9, p. 3009.

    Article  Google Scholar 

  16. W. Dai, S.B. Xue, J.Y. Lou, and S.Q. Wang, Development of Al-Si-Zn-Sr filler metals for brazing 6061 aluminum alloy, Mater. Des., 42(2012), p. 395.

    Article  CAS  Google Scholar 

  17. H.R. Lashgari, M. Emamy, A. Razaghian, and A.A. Najimi, The effect of strontium on the microstructure, porosity and tensile properties of A356-10%B4C cast composite, Mater. Sci. Eng. A, 517(2009), No. 1–2, p. 170.

    Google Scholar 

  18. X.Q. Zeng, Y.X. Wang, W.J. Ding, A.A. Luo, and A.K. Sachdev, Effect of strontium on the microstructure, mechanical properties, and fracture behavior of AZ31 magnesium alloy, Metall. Mater. Trans. A, 37(2006), No. 4, p. 1333.

    Article  Google Scholar 

  19. S.F. Liu, L.Y. Liu, and L.G. Kang, Refinement role of electromagnetic stirring and strontium in AZ91 magnesium alloy, J. Alloys Compd., 450(2008), No. 1–2, p.546.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Song-bai Xue.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Dai, W., Xue, Sb., Ji, F. et al. Brazing 6061 aluminum alloy with Al-Si-Zn filler metals containing Sr. Int J Miner Metall Mater 20, 365–370 (2013). https://doi.org/10.1007/s12613-013-0736-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12613-013-0736-1

Keywords

Navigation