Abstract
The beneficial role of silica nanoparticles addition as reinforcing agent on the various properties of the novel developed Ni-Ba-B coating was highlighted. Barium was considered as third element to act as an inhibiting alloying element for anodic passivation purposes. The ternary Ni-Ba-B coatings in three different concentrations of silica nanoparticles (0.5, 1.0 and 2.0 g/L) were coated on St 37 steel substrate in the presence of sodium dodecyl sulfate (SDS). The effect of nanoparticles on morphology and structure was investigated by FE-SEM, XRD and AFM tests. The nodularity and surface roughness of the coating increased by the presence of SiO2 nanoparticles in the electroless bath. The nanocomposite coating has amorphous and crystalline phases and its XRD peak at 44.50 is slightly sharper than the composite coating. DSC thermogram showed two exothermic peaks demonstrating its phase transformations. The WCA value of coating was confirmed its hydrophilicity property. Results also confirmed that the existence of silica nanoparticles results in an increase in the microhardness and corrosion resistance which may be attributed to the distribution of silica nanoparticles into Ni-Ba-B matrix.
Similar content being viewed by others
References
Shu X, Wang Y, Liu CH, Aljaafari A, Gao W (2015) Double-layered Ni-P/Ni-P-ZrO2 electroless coatings on AZ31 magnesium alloy with improved corrosion resistance. Surf Coat Technol 261:161–166
Nayebpashaee N, Seyedein SH, Aboutalebi MR, Sarpoolaky H, Hadavi SMM (2016) Finite element simulation of residual stress and failure mechanism in plasma sprayed thermal barrier coatings using actual microstructure as the representative volume. Surf Coat Technol 291:103–114
Miao Q, Cui CE, Pan JD (2007) CrN-TiN multilayer coating on magnesium alloy AZ91 by arc-glow plasma depositing process. Surf Coat Technol 201:5077–5080
Hoche H, Blawert C, Broszeit E, Berger C (2005) Galvanic corrosion properties of differently PVD-treated magnesium die cast alloy AZ91. Surf Coat Technol 193:223–229
Castro-Colin G, Durrer W, Lopez JA, Ramirez-Homs E (2016) Surface modification by nitrogen plasma immersion ion implantation on austenitic AISI 304 stainless steel. J Iron Steel Res Int 23:380–384
Chakraborty A, Pityana S, Majomdar JD (2017) Laser surface alloying of AISI 304 stainless steel with WC+co+NiCr for improving wear resistance. Procedia Manuf 7:8–14
Montemor MF, Pinto R, Ferreira MGS (2009) Chemical composition and corrosion protection of silane films modified with CeO2 nanoparticles. Electrochim Acta 54:5179–5189
Luiza B, Véronique V, Fabienne D (2017) Influence of the anionic part of the stabilizer on electroless nickel-boron plating. Mater Manuf Process 33:227–231
Davis JR (2001) Surface engineering for corrosion and wear resistance. ASM International, United States of America
Lee CH (2012) Electroless Ni-cu-P/nano-graphite composite coatings for bipolar plates. J Power Sources 220:130–137
Palaniyappa M, Seshadri SK (2007) Hardness and structural correlation for electroless Ni alloy deposits. J Mater Sci 42:6600–6606
Mukhopadhyay A, Barman TK, Sahoo P (2018) Tribological characteristics of electroless Ni-B-Mo coatings at different operating temperatures. Surf Rev Lett:1850175. https://doi.org/10.1142/S0218625X18501755
Qian W, Chen H, Feng CH, Zhu L, Wei H, Han SH, Li G, Lin H, Jiang J (2018) Microstructure and properties of the Ni-B and Ni-B-Ce ultrasonic-assisted electroless coatings. Surf Rev Lett 25 1950006–1950011, 25, 1950006
Aoki K, Takano O, Sasaki Y (1993) Electroless nickel-tin-boron alloy deposits. J Surf Finish Soc Jpn 44:821–825
Wang SL (2007) Electroless deposition of Ni-co-B alloy films and influence of heat treatment on the structure and the magnetic performances of the film. Thin Solid Films 515:8419–8423
Jiang CC, Cao YK, Xiao GY, Zhu RF, Lu YP (2017) A review on the application of inorganic nanoparticles in chemical surface coatings on metallic substrates. RSC Adv 7(13):7531–7539
Fayyad EM, Abdullah AM, , Hassan MK, Mohamaed AMA, Jarjoura G, Farhat Z (2019) Effect of electroless bath composition on the mechanical, chemical, and electrochemical properties of new NiP–C3N4 nanocomposite coatings. Surf Coat Technol 362:239–251
Fayyad EM, Abdullah AM, , Hassan MK, Mohamaed AM, Wang C, Jarjoura G, Farhat Z (2018) Synthesis, characterization, and application of novel Ni-P-carbon nitride nanocomposites. Coatings 8:37–50
Sahoo P, Das SK (2011) Tribology of electroless nickel coatings-a review. Mater Des 32:1760–1775
Mafi IR, Dehghanian C (2011) Studying the effects of the addition of TiN nanoparticles to Ni-P electroless coatings. Appl Surf Sci 258:1876–1880
Wang HL, Liu LY, Dou Y, Zhang WZ, Jiang WF (2013) Preparation and corrosion resistance of electroless Ni-P/SiC functionally gradient coatings on AZ91D magnesium alloy. Appl Surf Sci 286:319–327
Ekmekci D, Bülbül F (2015) Preparation and characterization of electroless Ni-B/nano-SiO2, Al2O3, TiO2 and CuO composite coatings. Bull Mater Sci 38:1–8
Quo ZC, Yang XW, Liu U, Wang Z, Wang M (2009) Structure and properties of RE-Ni-B-Al2O3 coatings material. Acta Metall Sin-Engl 10:56–60
Niksefat V, Ghorbani M (2015) Mechanical and electrochemical properties of ultrasonic-assisted electroless deposition of Ni-B-TiO2 composite coatings. J Alloys Compd 633:127–136
Georgiza E, Gouda V, Vassiliou P (2017) Production and properties of composite electroless Ni-B-SiC coatings. Surf Coat Technol 325:46–51
Krishnaveni K, Sankara-Narayanan TS, Seshadri SK (2012) Electroless Ni-B-Si3N4 composite coating: deposition and evaluation of its characteristic properties. Synth React Inorg M 42:920–927
Kaya B, Gulmez T, Demirkol M (2008) Preparation and properties of electroless Ni-B and Ni-B nanocomposite coatings. Proceedings of the world congress on engineering and computer science, San Francisco, pp 22–24
Jiaqiang G, Lei L, Bin S, Wenbin H, Wenjiang D (2004) Surface nanocomposites prepared by electroless plating. Plat Surf Finish 91:74–77
Dong D, Chen XH, Xiao WT, Yang GB, Zhang PY (2009) Preparation and properties of electroless Ni-P-SiO2 composite coatings. Appl Surf Sci 255:7051–7055
Gutsev D, Antonov M, Hussainova I, Grigoriev AY (2013) Effect of SiO2 and PTFE additives on dry sliding of Ni-P electroless coating. Tribol Int 65:295–302
Sadeghzadeh-Attar A, AyubiKia G, Ehteshamzadeh M (2016) Improvement in tribological behavior of novel sol-enhanced electroless Ni-P-SiO2 nanocomposite coatings. Surf Coat Technol 307:837–848
Rabizadeh T, Allahkaram SR (2011) Corrosion resistance enhancement of Ni-P electroless coatings by incorporation of nano-SiO2 particles. Mater Des 32:133–138
Prasai D, Tuberquia JC, Harl RR, Jennings GK, Bolotin KI (2012) Graphene: corrosion-inhibiting coating. ACS Nano 6:1102–1108
Wu ZJ, Ge SH, Zhang MH, Li W, Mu SC, Tao KY (2007) Controlled synthesis of supported nickel boride catalyst using electroless plating. J Phys Chem C 111:8587–8593
Rao Q, Bi G, Lua QH, Wang HW, Fan XL (2005) Microstructure evolution of electroless Ni-B film during its depositing process. Appl Surf Sci 240:28–33
Vitry V, Kanta AF, Dille J, Delaunois F (2012) Structural state of electroless nickel-boron deposits (5 wt.% B): characterization by XRD and TEM. Surf Coat Technol 206:3444–3449
Gorbunova KM, Ivanov MV, Moissev VP (1973) Electroless deposition of nickel-boron alloys mechanism of process, structure, and some properties of deposits. J Electrochem Soc 120:613–618
Watanabe T, Tanabe Y (1983) The lattice images of amorphous-like Ni-B alloy films prepared by electroless plating method. Trans Jpn Inst Met 24:396–404
Sadreddini S, Afshar A, Ahmadi-Jazani M (2015) Tribological properties of Ni-P-SiO2 nanocomposite coating on aluminum. Colloid J 77:628–634
Bonin L, Vitry V (2016) Mechanical and wear characterization of electroless nickel mono and bilayers and high boron-mid phosphorus electroless nickel duplex coatings. Surf Coat Technol 307:957–962
Luo H, Leitch M, Behnamian Y, Ma Y, Zeng H, Luo JL (2015) Development of electroless Ni-P/nano-WC composite coatings and investigation on its properties. Surf Coat Technol 277:99–106
Narayanan TS, Seshadri SK (2004) Formation and characterization of borohydride reduced electroless nickel deposits. J Alloy Compd 365:197–205
Balaraju JN, Priyadarshi A, Kumar V, Manikandanath NT, Kumar PP, Ravisankar B (2016) Hardness and wear behaviour of eectroless Ni-B coatings. Mater Sci Technol 32:1654–1665
Shakoor RA, Kahraman R, Waware US, Wang Y, Gao W (2014) Synthesis and properties of electrodeposited Ni-B-CeO2 composite coatings. Mater Des 59:421–429
Rahemi-Ardakani S, Afshar A, Sadreddini S, Ghanbari AA (2017) Characterization of Ni-P-SiO2-Al2O3 nano-composite coatings on aluminum substrate. Mater Chem Phys 189:207–214
Sadreddini S, Afshar A (2014) Corrosion resistance enhancement of Ni-P-nano SiO2 composite coatings on aluminum. Appl Surf Sci 303:125–130
Das SK, Sahoo P (2011) Electrochemical impedance spectroscopy of Ni-B coatings and optimization by taguchi method and grey relational analysis. Port Electrochim Acta 29:211–231
Acknowledgements
The authors would like to thank the University of Mazandaran for financial support.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Rahmani, S., Omrani, A. & Hosseini, S.R. Effects of Silica Nanoparticles Content on the Properties and Corrosion Behavior of Electroless Ni-Ba-B Alloy Coatings. Silicon 12, 547–560 (2020). https://doi.org/10.1007/s12633-019-00162-0
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12633-019-00162-0