Skip to main content
Log in

Improvement of Metallurgical and Mechanical Properties of Gas Tungsten arc Weldments of Alloy 686 by Current Pulsing

  • Technical Paper
  • Published:
Transactions of the Indian Institute of Metals Aims and scope Submit manuscript

Abstract

This research article examines the metallurgical and mechanical behavior of twenty-first-century nickel-based superalloy 686. The weld joints were produced with ERNiCrMo-4 and ERNiCrMo-14 filler wires by continuous current gas tungsten arc welding (GTAW) and pulsed current gas tungsten arc welding (PCGTAW) mode. Optical and scanning electron microscope (SEM) analyses were performed to evaluate the microstructure of welded joints. PCGTAW weldments showed refined microstructure, narrower weld bead and minimum heat-affected zone compared to GTAW. SEM analysis revealed the presence of secondary phases in the interdendritic regions of GTA and PCGTA weldments made of ERNiCrMo-4 and GTA ERNiCrMo-14 fillers. Energy-dispersive X-ray spectroscopy examination was also performed to assess the microsegregation of alloying elements in the weldments. The results proved nonexistence of microsegregation in the case of PCGTA weldments made by ERNiCrMo-14 filler. However, segregation of alloying element Mo was noticed in other weldments. Strength and toughness of the weld joints were evaluated by conducting tensile and Charpy impact tests. The refined microstructure with the absence of microsegregation obtained in the PCGTA welding made with ERNiCrMo-14 filler wire resulted in the higher strength and toughness than other weldments.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. Shoemaker L E, Crum J R, Nickel–chromium–molybdenum superalloys: the solution to corrosion problems in wet limestone FGD air pollution control systems http://www.pccforgedproducts.com/web/user_content/files/wyman/Ni%20Cr%20Mo%20Alloys%20-%20Solution%20to%20Corrosion%20problems%20in%20Wet%20Limestone%20FGD%20Air%20Pollution%20Control%20Systems.pdf; 2014. Accessed 08 August 2016.

  2. Shoemaker L E, Crum J R, Experience in effective application of metallic materials for construction of FGD systems, Spec. Met. Tech. data Sheet, http://pccforgedproducts.com/web/user_content/files/wyman/Metallic%20Materials%20for%20Construction%20of%20FGD%20Systems.pdf; 2015. Accessed 08 August 2016.

  3. Special Metal Data Sheet, Alloy 686, http://www.special-metals.de/files/INCONEL%20alloy%20686.pdf. Accessed 08 August 2015.

  4. Special Metal Data Sheet, http://www.specialmetalswiggin.co.uk/pdfs/products/INCONEL%20alloy%20686.pdf. Accessed 08 August 2016.

  5. Shoemaker L E, Crum J R, Spec. Met. Tech. Data Sheet http://www.pccforgedproducts.com/web/user_content/files/wyman/Corrosion%20Performance%20and%20Fabricability%20of%20the%20New%20Generation%20of%20Highly%20Corrosion%20Resistant%20NiCrMo%20Alloys.pdf; 2015. Accessed 08 August 2015.

  6. Dupont J N, Lippold J C, and Kiser S D, Welding Metallurgy and Weldability of Nickel-Base alloys, Wiley, Hoboken (2009) p 47.

    Google Scholar 

  7. Silva C C, Afonso C R M, Ramirez A J, Motta M F, Miranda H C, and Farias J P, J Alloys Comp 684 (2016) 628.

    Article  CAS  Google Scholar 

  8. Manikandan M, Arivazhagan, N, Nageswara Rao M, and Reddy G M, Acta Metall Sinica 28 (2015) 208.

    Article  CAS  Google Scholar 

  9. Crum J R, and Shoemaker L E, Special Alloys and Overmatching Welding Products Solve FGD Corrosion Problems, Special Metals Technical data sheet http://216.71.103.52/documents/Special%20Alloys%20and%20Overmatched%20Welding%20Products%20Solve%20FGD%20Corrosion%20Problems.pdf 2015. Accessed 08 August 2015.

  10. Arulmurugan B and Manikandan M, Mater Sci Eng A, A69 (2017) 126.

    Article  Google Scholar 

  11. Cieslak M J, Headley T J, and Romig A D, Metall Trans A 17A (1986) 2035.

    Article  CAS  Google Scholar 

  12. Perricone M J, and DuPont J N, Metall Mater Trans A 37A (2006) 1267.

    Article  CAS  Google Scholar 

  13. Zheng Y R, Acta Metall. Sinica 35 (1999)12.

    Google Scholar 

  14. Gallagher M L, and Lippold J, in Hot Cracking Phenomena in Welds III, (eds) Lippold J, Bollinghaus T, Cross C, Springer, New York (2011), p 367. https://doi.org/10.1007/978-3-642-16864-2.

    Google Scholar 

  15. Manikandan S G K, Sivakumar D, Prasad Rao K, and Kamaraj M, J Mater Process Technol 214 (2014) 358.

    Article  CAS  Google Scholar 

  16. Manikandan M, Arivazhagan N, Nageswara Rao M, and Reddy G M, J Manuf Processes 16 (2014) 563.

    Article  Google Scholar 

  17. Janaki Ram G D, Venugopal Reddy A, Prasad Rao K, and Madhusudhan Reddy G, Sci Technol Weld Join 9 (2004) 390.

    Article  Google Scholar 

  18. Farahani E, Shamanian M, and Ashrafizadeh F, AMAE Int. J Manuf Mater Sci 02 (01) (2012) 1.

    Google Scholar 

  19. Manikandan M, Nageswara Rao M, Ramanujam R, Ramkumar D K, Arivazhagan N, and Reddy G M, J Procedia Mater Sci 97 (2014) 767.

    CAS  Google Scholar 

  20. Yousefieh M, Shamanian M, and Arghavan A R, J Metallogr Microstruct Anal 1 (2012) 85.

    Article  Google Scholar 

  21. Kou S, A Textbook on Welding Metallurgy. Wiley, New Jersey, (2003) p 170.

    Google Scholar 

  22. Manikandan M, Arivazhagan N, Arivarasu M, Mageshkumar K, Rajan D N, Murugan B A, Prasanth P, Sukumar S, and Vimalanathan R, Trans Indian Inst Met 70 (2017) 661.

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors sincerely thank the Department of Science and Technology (DST) for funding under FIST Programme; Instron universal testing machine used in the present study was procured under this program. Also authors thank Mr. Natarajan, M/s Delta Weartech Engineers, Chennai, for welding support.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Manikandan.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Human and Animal Rights

This article does not contain any studies with human or animal subjects.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Arulmurugan, B., Manikandan, M. Improvement of Metallurgical and Mechanical Properties of Gas Tungsten arc Weldments of Alloy 686 by Current Pulsing. Trans Indian Inst Met 71, 2953–2970 (2018). https://doi.org/10.1007/s12666-018-1395-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12666-018-1395-8

Keywords

Navigation