Skip to main content
Log in

Red mud as an additive in concrete: comprehensive characterization

  • Original Article
  • Published:
Journal of the Korean Ceramic Society Aims and scope Submit manuscript

Abstract

The current work investigates the sustainable use of red mud (RM) as a supplementary cementitious material in concrete. The large amount of RM produced by the alumina industry creates disposal problems, as RM pollutes the surrounding environment and leads to ecological imbalance. To develop suitable uses for RM, concrete in which some of the cement was replaced with RM was experimentally investigated. The RM content, strength, and curing age of the concrete were considered as the parameters in this work, and the mechanical properties and durability of the RM-based concrete were tested to investigate its performance. The results indicated that the RM-based concrete had superior properties. Concrete in which 10% of the cement was replaced with RM exhibited high strength and durability compared to a 100% cement-based concrete control. To examine the micro-level behavior of the RM concrete, the microstructure was studied using X-ray diffraction and scanning electron microscopy.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15

Similar content being viewed by others

References

  1. V. Mymrin, K. Alekseev, O.M. Fortini, Y.K. Aibuldinov, C.L. Pedroso, A. Nagalli, E. Winter, R.E. Catai, E.B. Costa, Environmentally clean materials from hazardous red mud, ground cooled ferrous slag and lime production waste. J. Clean. Prod. 161, 376–381 (2017)

    Article  CAS  Google Scholar 

  2. M. Gautam, M. Agrawal, Identification of metal tolerant plant species for sustainable phytomanagement of abandoned red mud dumps. Appl. Geochem. 104, 83–92 (2019). https://doi.org/10.1016/j.apgeochem.2019.03.020

    Article  CAS  Google Scholar 

  3. S. Sneha, A.K. Ray, A. Bandopadhyay, Proposal for resources, utilization and processes of red mud in India—a review. Int. J. Miner Process 118, 43–55 (2013). https://doi.org/10.1016/j.minpro.2012.11.001

    Article  CAS  Google Scholar 

  4. G. Topličić-Ćurčić, V. Mitic, D. Grdić, N. Ristić, and Z. Grdić, Environmental Aspects of Red Mud and Its Utilization as a Component of Building Materials in Proceedings of the IV Advanced Ceramics and Applications Conference, p. 447–474 (2017)

  5. P. Tsakiridis, S. Agatzini-Leonardou, P. Oustadakis, Red mud addition in the raw meal for the production of Portland cement clinker. J. Hazard. Mater. 116(1–2), 103–110 (2004)

    Article  CAS  Google Scholar 

  6. C. Venkatesh, M.S.R. Chand, R. Nerella, A state of the art on red mud as a substitutional cementitious material. Ann. de Chimie: Sci. des Materiaux 43(2), 99–106 (2019). https://doi.org/10.18280/acsm.430206

    Article  Google Scholar 

  7. Thomas, J., Thaickavil, N.N., Syamala, T.N. Supplementary cement replacement materials for sustainable concrete. in Green buildings and sustainable engineering. (Springer, Singapore). p 387–403. (2019) https://doi.org/10.1007/978-981-13-1202-1_33

  8. A.A. Jhatial et al., Green and sustainable concrete–the potential utilization of rice husk ash and egg shells. Civ. Eng. J. 5(1), 74–81 (2019). https://doi.org/10.28991/cej-2019-03091226

    Article  Google Scholar 

  9. R. Gettu et al., Influence of supplementary cementitious materials on the sustainability parameters of cements and concretes in the Indian context. Mater Struct 52(1), 10 (2019). https://doi.org/10.1617/s11527-019-1321-5

    Article  CAS  Google Scholar 

  10. K.K. Shetty, G. Nayak, V. Vijayan, Effect of red mud and iron ore tailings on the strength of self compacting concrete. Euro. Sci. J. ESJ 10(21), 168–176 (2014). https://doi.org/10.19044/esj.2014.v10n21p%25p

    Article  Google Scholar 

  11. Alaa A. Shakir, S. Naganathan, K.N.B. Mustapha, Development of bricks from waste material: a review paper. Aust. J. Basic Appl. Sci. 7(8), 812–818 (2013)

    Google Scholar 

  12. S. Amritphale, S. Bhasin, N. Chandra, Studies on sintering behavior of pyrophyllite based ceramic tiles using di-potassium phosphatic binder. Silic. Indus. 69(1–2), 14–18 (2004)

    CAS  Google Scholar 

  13. C. Venkatesh, S.K. Mohiddin, N. Ruben, Corrosion inhibitors behaviour on reinforced concrete—a review. Lect. Notes Civ. Eng. Sustain. Constr. Build. Mater. 25, 127–134 (2018). https://doi.org/10.1007/978-981-13-3317-0_11

    Article  Google Scholar 

  14. D.L. Metilda et al., Investigations on optimum possibility of replacing cement partially by red mud in concrete. Sci. Res. Essays 10(4), 137–143 (2015)

    Article  Google Scholar 

  15. V. Dentoni, B. Grosso, G. Massacci, Environmental sustainability of the alumina industry in Western Europe. Sustainability 6(12), 9477–9493 (2014)

    Article  Google Scholar 

  16. M. Abdel-Raheem, S.L.M. Gómez, C.M.A. Piñeiro, M.B. Olazaran, Uses of red mud as a construction material. Aei 2017, pp. 388–399 (2017). https://doi.org/10.1061/9780784480502.032

  17. P.C. Taylor, Curing concrete, 1st edn. (Taylor and Francis Group, Boca Raton, 2014). Print

    Google Scholar 

  18. C. Venkatesh, R. Nerella, M. Sri Rama Chand, Comparison of mechanical and durability properties of treated and untreated red mud concrete. Mater. Today Proc. (2019). https://doi.org/10.1016/j.matpr.2019.11.026

    Article  Google Scholar 

  19. M.S.R. Chand, P.K. Kumar, P.S.N.R. Giri, G.R.K. Kumar, Performance and microstructure characteristics of self-curing self-compacting concrete. Adv. Cement Res. 30(10), 451–468 (2018). https://doi.org/10.1680/jadcr.17.00154

    Article  Google Scholar 

  20. L. Senff, D. Hotza, J. Labrincha, Effect of red mud addition on the rheological behaviour and on hardened state characteristics of cement mortars. Constr. Build. Mater. 25(1), 163–170 (2011)

    Article  Google Scholar 

  21. W. Tang, Z. Wang, Y. Liu, H. Cui, Influence of red mud on fresh and hardened properties of self-compacting concrete. Constr. Build. Mater. 178, 288–300 (2018)

    Article  CAS  Google Scholar 

  22. V. Ribeiro, J.A. Labrincha, M.R. Morelli, Potential use of natural red mud as pozzolan for Portland cement. Mater. Res. 14(1), 60–66 (2011)

    Article  CAS  Google Scholar 

  23. R.-X. Liu, C.-S. Poon, Utilization of red mud derived from bauxite in self-compacting concrete. J. Clean. Prod. 112, 384–391 (2016)

    Article  CAS  Google Scholar 

  24. D. Ribeiro, J. Labrincha, M. Morelli, Effect of the addition of red mud on the corrosion parameters of reinforced concrete. Cem. Concr. Res. 42(1), 124–133 (2012)

    Article  CAS  Google Scholar 

  25. BIS, IS 12269-1987: Specifications for 53 grade ordinary Portland cement (Bureau of Indian Standards, New Delhi, 1987)

    Google Scholar 

  26. BIS, IS 4031-I (1996) Specifications for method of physical tests for hydraulic cement (Bureau of Indian Standards, New Delhi, 1996)

    Google Scholar 

  27. BIS, IS 383-1970: Specification for coarse and fine aggregates from natural sources for concrete (Bureau of Indian Standards, New Delhi, 1970)

    Google Scholar 

  28. BIS, IS2386-1963 Specification for method of tests for aggregates for concrete (Bureau of Indian Standards, New Delhi, 1963)

    Google Scholar 

  29. ASTM, ASTM C494: Standard specification for chemical admixtures for concrete (ASTM, West Conshohocken, 2005)

    Google Scholar 

  30. BIS, IS: 516-2013 Specification for method of tests for concrete (Bureau of Indian Standards, New Delhi, 2013)

    Google Scholar 

  31. BIS, IS 5816-1999 Specification for splitting tensile strength of concrete—method of test (Bureau of Indian Standards, New Delhi, 1999)

    Google Scholar 

  32. BIS, IS: 516-1959 Specification for flexural strength of concrete—method of test (Bureau of Indian Standards, New Delhi, 1959)

    Google Scholar 

  33. BIS, IS: 9013-1978 Specification for method of curing of concrete (Bureau of Indian Standards, New Delhi, 1978)

    Google Scholar 

  34. ASTM C1202: Standard specification for rapid chloride penetrable test ASTM, West Conshohocken

  35. K. Aarthi, K. Arunachalam, Durability studies on fibre reinforced self compacting concrete with sustainable wastes. J. Clean. Prod. 174, 247–255 (2018)

    Article  CAS  Google Scholar 

  36. A.S. Gill, R. Siddique, Durability properties of self-compacting concrete incorporating metakaolin and rice husk ash. Constr. Build. Mater. 176, 323–332 (2018)

    Article  CAS  Google Scholar 

  37. K.D. Stanish, R.D. Hooton, M.D. Thomas, Testing the chloride penetration resistance of concrete: a literature review (No. FHWA Contract DTFH61-97-R-00022) (Federal Highway Administration, United States, 2001)

    Google Scholar 

  38. ASTM C 1012—04 Standard test method for length change of hydraulic-cement mortars exposed to a sulfate solution1

  39. V.E. Buhrke, R. Jenkins, D.K. Smith, Practical guide for the preparation of specimens for x-ray fluorescence and x-ray diffraction analysis (Wiley-VCH, Weinheim, 1998)

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Chava Venkatesh.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Venkatesh, C., Ruben, N. & Chand, M.S.R. Red mud as an additive in concrete: comprehensive characterization. J. Korean Ceram. Soc. 57, 281–289 (2020). https://doi.org/10.1007/s43207-020-00030-3

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s43207-020-00030-3

Keywords

Navigation