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Theoretical calculation and experiment of the impact characteristics in the plane ultrasonic rolling

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Abstract

To achieve high machining efficiency in optimal surface integrity manufacturing, a relationship model between rolling depth and rolling force was established based on Hertz contact theory, and a theoretical model of impact characteristics was established according to the indentation geometry to evaluate the machining efficiency. Subsequently, the plane ultrasonic rolling experiment of 7075 aluminum alloy was carried out to verify the relationship between rolling depth and rolling force; meanwhile, the mapping between process parameters and surface characteristics, impact characteristics, and surface morphology were studied, respectively. On this basis, the surface integrity prediction model was established by using nonlinear curve fitting method, and the optimal parameter solution was obtained by using quantum genetic algorithm (NSGA-II). The results show that the rolling force increases linearly with the increase in rolling depth. The impact characteristics increase with the increase in static force and amplitude, and decreases with the increase in step and feed speed, and the impact characteristics is negatively correlated with the processing efficiency. The optimization results provide a reference for engineering applications.

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Data availability

The datasets used or analyzed during the current study are available from the corresponding author on reasonable request.

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Funding

This research was supported by the Key R&D and Promotion Program (Science and Technology) in Henan Province, China (No. 222102220003).

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Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Kaifeng University, Kaifeng, 475004, Henan, China

    Shuai-ling Lan & Ming-xian Liu

  2. Department of Mechanical Engineering, Kaifeng Technician College, Kaifeng, 475004, Henan, China

    Meng Qi

  3. School of Electrical and Mechanical Engineering, PingDingShan University, Pingdingshan, Henan, China

    Wen-bo Bie

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  1. Shuai-ling Lan
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  2. Meng Qi
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Contributions

Shuai-ling Lan: writing original draft, editing, and experimental research. Meng Qi: conceptualization and review. Ming-xian Liu: experimental research. Wen-bo Bie: supervision.

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Correspondence to Shuai-ling Lan.

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Lan, Sl., Qi, M., Liu, Mx. et al. Theoretical calculation and experiment of the impact characteristics in the plane ultrasonic rolling. Int J Adv Manuf Technol 124, 2675–2684 (2023). https://doi.org/10.1007/s00170-022-10439-1

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  • DOI: https://doi.org/10.1007/s00170-022-10439-1

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