Skip to main content
Log in

Experimental Study on the Ballistic Resistance of S-shaped CFRP Foldcore Sandwich Structure against Flat-Nosed Projectile Impacts

  • Published:
Applied Composite Materials Aims and scope Submit manuscript

Abstract

In order to study the high-velocity impact resistance of S-shaped carbon-fiber foldcore sandwich structure, the S-shaped carbon-fiber foldcore was prepared by molding method, and then the foldcore sandwich panel was formed by secondary bonding and curing. The projectiles with different velocities were launched to impact the node position and base position of the sandwich panel by using the one-stage air gun, and the influence of the projectile velocity and impact position on the impact resistance and damage modes of the structure was revealed. The experimental results show that the ballistic limit velocity of the node position is 11.6% higher than that of the base position. The reason is that the energy consumption of brittle crushing fracture failure in the core caused by in-plane impact load is higher than that of tensile fracture failure induced by out-of-plane impact load. Furthermore, with the increase of projectile impact velocity, the energy consumption of the sandwich panel increases, but the energy absorption rate decreases. The mass loss of the sandwich panel increases at first and then decreases, which is caused by the local destructive trend of the sandwich panel. As for the damage of the sandwich panel, the front panel fails by shear fracture, but it will collapse when the base impact is at a higher impact velocity. Under the node and base impact, the rear panel undergoes the transformation from zigzag tensile fracture, cross-shaped tensile fracture to overall tensile tearing failure with the increase of projectile velocity.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17

Similar content being viewed by others

Data Availability

The raw data used to support the findings of this study are available from the corresponding author upon request.

References

  1. Xiong, J., Du, Y.T., Yang, W., et al.: Research progress on design and mechanical properties of lightweight composite sandwich structures (in Chinese). J. Astronaut. 41(6), 749–760 (2020)

    Google Scholar 

  2. Wowk, D., Reyno, T., Yeung, R., et al.: An experimental and numerical investigation of core damage size in honeycomb sandwich panels subject to low-velocity impact. Compos. Struct. 254, 112739 (2020)

  3. Liu, J.X., He, W.T., Xie, D., et al.: The effect of impactor shape on the low-velocity impact behavior of hybrid corrugated core sandwich structures. Compos. B. 111, 315–331 (2017)

    Article  Google Scholar 

  4. Xue, B., Peng, Y.X., Ren, S.F., et al.: Investigation of impact resistance performance of pyramid lattice sandwich structure based on SPH-FEM. Compos. Struct. 261, 113561 (2021)

  5. Ozdemir, O., Oztoprak, N., Kandas, H., et al.: Single and repeated impact behaviors of bio-sandwich structures consisting of thermoplastic face sheets and different balsa core thicknesses. Compos. B. Eng. 149, 49–57 (2018)

    Article  CAS  Google Scholar 

  6. Dogan, A.: Low-velocity impact bending and compression response of carbon fiber/ epoxy-based sandwich composites with different types of core materials. J. Sandw. Struct. Mater. 23(6), 1956–1971 (2020)

    Article  Google Scholar 

  7. Dogan, A., Arikan, V.: Low-velocity impact response of E-glass reinforced thermoset and thermoplastic based sandwich composites. Compos. B. Eng. 127, 63–69 (2017)

    Article  CAS  Google Scholar 

  8. Xiang, X.M., You, Z., Lu, G.: Rectangular sandwich plates with Miura-ori folded core under quasi-static loadings. Compos. Struct. 195, 359–374 (2018)

    Article  Google Scholar 

  9. Zang, S.X., Zhou, X., Wang, H., et al.: Foldcores made of thermoplastic materials: experimental study and finite element analysis. Thin. Walled. Struct. 100, 170–179 (2016)

    Article  Google Scholar 

  10. Heimbs, S., Middendorf, P., Kilchert, S., et al.: Experimental and numerical analysis of composite folded sandwich core structures under compression. Appl. Compos. Mater. 14(5–6), 363–377 (2007)

    Article  CAS  Google Scholar 

  11. Deng, Y.F., Zeng, X.Z., Zhou, X., et al.: Research progress for the composite sandwich structure with foldcore (in Chinese). Acta. Mater. Compos. Sin. 37(12), 2966–2983 (2020)

    Google Scholar 

  12. Heimbs, S.: Foldcore sandwich structures and their impact behaviour: An overview. In: Abrate, S., Castanié, B. (eds.) Dynamic Failure of Composite and Sandwich Structures. Springer, Dordrecht (2013)

    Google Scholar 

  13. Heimbs, S.: Virtual testing of sandwich core structures using dynamic finite element simulations. Comput. Mater. Sci. 45(2), 205–216 (2009)

    Article  CAS  Google Scholar 

  14. Gattas, J.M., Wu, W.N., You, Z.: Miura-base rigid origami: Parameterizations of first-level derivative and piecewise geometries. J. Mech. Des. 135, 111011 (2013)

  15. Yu, S., Yu, X.F., Ao, Y.L., et al.: The impact resistance of composite Y-shaped cores sandwich structure. Thin. Walled. Struct. 169, 108389 (2021)

  16. Zhou, X., Wang, H., You, Z.: Mechanical properties of miura-based folded cores under quasi-static loads. Thin. Walled. Struct. 82, 296–310 (2014)

    Article  Google Scholar 

  17. Cong, L.X., Sun, Y.G.: Compression response of sandwich structure with M-type CFRP foldcore. Adv. Mater. Res. 1049–1050, 1071–1074 (2014)

    Article  Google Scholar 

  18. Gattas, J.M., You, Z.: Quasi-static impact of indented foldcores. Int. J. Impact. Eng. 73, 15–29 (2014)

    Article  Google Scholar 

  19. Du, Y.T., Song, C.P., Xiong, J.: Fabrication and mechanical behaviors of carbon fiber reinforced composite foldcore based on curved-crease origami. Compos. Sci. Technol. 174, 94–105 (2019)

    Article  CAS  Google Scholar 

  20. Basily, B., Elsayed, E.A.: Dynamic axial crushing of multilayer core structures of folded chevron patterns. Int. J. Mater. Prod. Technol. 21, 169–185 (2004)

    Article  CAS  Google Scholar 

  21. Gattas, J.M., You, Z.: The behaviour of curved-crease foldcores under low-velocity impact loads. Int. J. Solids. Struct. 53, 80–91 (2015)

    Article  Google Scholar 

  22. Heimbs, S., Middendorf, P., Hampf, C., et al.: Aircraft sandwich structures with folded core under impact load. In: Proc. of the 8th International Conference on Sandwich Structures, ICSS8, Porto, Portugal (2008)

  23. Heimbs, S., Cichosz, J., Klaus, M., et al.: Sandwich structures with textile-reinforced composite foldcores under impact loads. Compos. Struct. 92(6), 1485–1497 (2009)

    Article  Google Scholar 

  24. Johnson, A., Kilchert, S., Fischer, S., et al.: Design and performance of novel aircraft structures with folded composite cores. In: Beaumont, P.W.R., Soutis, C., Hodzic, A. (eds.) Structural Integrity and Durability of Advanced Composites, pp. 793–827. Woodhead Publishing, Cambridge (2015)

    Chapter  Google Scholar 

  25. Rajole, S., Ravishankar, K.S., Kulkarni, S.M.: Performance study of jute-epoxy composites/sandwiches under normal ballistic impact. Def. Technol. 16(4), 947–955 (2020)

    Article  Google Scholar 

  26. Zhang, J.J., Lu, G.X., Zhang, Y., et al.: A study on ballistic performance of origami sandwich panels. Int. J. Impact. Eng. 156, 103925 (2021)

  27. Sun, Y.G., Li, Y.X.: Prediction and experiment on the compressive property of the sandwich structure with a chevron carbon-fibre-reinforced composite folded core. Compos. Sci. Technol. 150, 95–101 (2017)

    Article  CAS  Google Scholar 

  28. Khosravani, M.R., Nasiri, S., Weinberg, K.: Prediction of fracture in sandwich-structured composite joints using case-based reasoning approach. Procedia. Struct. Integr. 13, 168–173 (2018)

    Article  Google Scholar 

  29. Recht, R.F., Ipson, T.W.: Ballistic perforation dynamics. J. Appl. Mech. 30, 384–390 (1963)

    Article  Google Scholar 

  30. Deng, Y.F., Zhou, N., Tian, R., et al.: Research on the response characteristics of sandwich structure with S-shaped CFRP folded core under low velocity impact (in Chinese). Acta. Aeronaut. Astronaut. Sin. 43(3), 225446 (2022). https://doi.org/10.7527/S1000-6893.2021.25446

    Article  Google Scholar 

  31. Tao, Q.Q., Ren, P., Shi, L., et al.: Energy absorption and impact behavior of composite sandwich panels under high-velocity spherical projectile. Int. J. Impact. Eng. 162, 104143 (2022)

  32. Labeas, G., Johnson, A., Mines, R., et al.: The impact performance of sandwich structures with innovative cellular metal and folded composite cores. In: SAMPE Europe Int. Conf. DLR (2009)

  33. Fu, K.K., Ye, L.: Modelling of Lightning-induced Dynamic Response and Mechanical Damage in CFRP Composite Laminates with Protection. Compos. Struct. 218, 162–173 (2019)

    Article  Google Scholar 

  34. Morye, S.S., Hine, P.J., Duckett, R.A., et al.: Modelling of the energy absorption by polymer composites upon ballistic impact. Compos. Sci. Technol. 60(14), 2631–2642 (2000)

    Article  CAS  Google Scholar 

  35. Zhu, G.Q., Goldsmith, W., Dharan, C.: Penetration of laminated Kevlar by projectiles–I Experimental investigation. Int. J. Solids. Struct. 29(4), 399–420 (1992)

    Article  Google Scholar 

  36. Peng, G., Wang, X.C., Liu, Y.D., et al.: Research on anti-perforating mechanism and simulation of composite laminates (in Chinese). Explos Shock Waves 32(4), 337–345 (2012)

    CAS  Google Scholar 

  37. Sabah, S., Kueh, A., Al-Fasih, M.: Comparative low-velocity impact behavior of bio-inspired and conventional sandwich composite beams. Compos. Sci. Technol. 149, 64–74 (2017)

    Article  Google Scholar 

  38. Sabah, S., Kueh, A., Al-Fasih, M.: Bio-inspired vs conventional sandwich beams: A low-velocity repeated impact behavior exploration. Constr. Build. Mater. 169, 193–204 (2018)

    Article  Google Scholar 

Download references

Funding

Thanks to the National Natural Science Foundation of China Youth Project (No.: 11702317), the Aviation Science Foundation Project (No.: 2018ZF67011), and the Fundamental Research Funds for the Central Universities (No.:3122019076) for supporting the present work.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Nan Zhou.

Ethics declarations

Competing Interest

The authors declare that there are no conflicts of interest to disclose.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Deng, Y., Zhou, N., Jia, H. et al. Experimental Study on the Ballistic Resistance of S-shaped CFRP Foldcore Sandwich Structure against Flat-Nosed Projectile Impacts. Appl Compos Mater 29, 1275–1291 (2022). https://doi.org/10.1007/s10443-022-10020-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10443-022-10020-9

Keywords

Navigation