Abstract
The revolute pair and translational pair are the two most important kinematic pairs in planar mechanism. Their clearances directly affect the accuracy of planar mechanism. In addition, flexible components will also lead to a certain degree of vibration and shaking of the mechanism, which will seriously affect the stability. In this paper, considering the coupling effect of revolute clearance pair, translational clearance pair and elastic deformation of components, an accurate dynamic modeling method of rigid-flexible coupling multi-link mechanism (MLM) considering revolute clearance and translational clearance is proposed to accurately predict the nonlinear behavior. Clearance models of revolute pair and translational pair are established, the flexible element model is established based on the absolute node coordinate formulation (ANCF), and the nonlinear dynamic equation of rigid-flexible coupling six-bar mechanism considering the clearance of revolute pair and translational pair is built by Lagrange multiplier method (LMD). Dynamic response and chaos identification are researched. Chaos identification is determined qualitatively and quantitatively by phase diagram, Poincaré map and largest Lyapunov exponent. Influences of different clearance values and driving speeds on nonlinear dynamic behavior of mechanism are discussed. Bifurcation diagrams varying with clearance size and driving velocity are studied, respectively. Dynamic modeling method is compared and verified by ADAMS. The experimental platform of six-bar mechanism is built to further verify the correctness of theoretical model.
Similar content being viewed by others
Data availability
The data used to support the results of this research are included in this paper.
References
Jia, Y., Chen, X.: Application of a new conformal contact force model to nonlinear dynamic behavior analysis of parallel robot with spherical clearance joints. Nonlinear. Dyn. 108(3), 2161–2191 (2022)
Filipe, M., Paulo, F., Pimenta, C.J.C., et al.: Modeling and analysis of friction including rolling effects in multibody dynamics: a review. Multibody. Sys.Dyn. 45(2), 223–244 (2019)
Guo, J., He, P., Liu, Z., et al.: Investigation of an improved planar revolute clearance joint contact model with rough surface. Tribol. Int. 134, 385–393 (2019)
Wang, X.: A method for dynamic modeling and simulation of the translational joint with clearance and LuGre friction. Mod. Phys. Lett. B 32, 34–36 (2018)
Varedi-Koulaei, S.M., Daniali, H.M., Farajtabar, M., et al.: Reducing the undesirable effects of joints clearance on the behavior of the planar 3-RRR parallel manipulators. Nonlinear. Dyn. 86(2), 1007–1022 (2016)
Li, Y., Wang, C., Huang, W.: Rigid-flexible-thermal analysis of planar composite solar array with clearance joint considering torsional spring, latch mechanism and attitude controller. Nonlinear. Dyn. 96, 2031–2053 (2019)
Hou, Y., Deng, Y., Zeng, D.: Dynamic modelling and properties analysis of 3RSR parallel mechanism considering spherical joint clearance and wear. J. Cent. South. Univers. 28(3), 712–727 (2021)
Wang, G., Qi, Z., Wang, J.: A differential approach for modeling revolute clearance joints in planar rigid multibody systems. Multibody. Syst. Dyn. 39(4), 311–335 (2017)
Zhu, C., Zhao, Z.: Research on influence of joint clearance on precision of 3-TPT parallel robot. Mech. Sci. 10(1), 287–298 (2019)
Koshy, C.S., Flores, P., Lankarani, H.M.: Study of the effect of contact force model on the dynamic response of mechanical systems with dry clearance joints: computational and experimental approaches. Nonlinear. Dyn. 73, 325–338 (2013)
Tian, Q., Flore, P., Lankarani, H.M.: A comprehensive survey of the analytical, numerical and experimental methodologies for dynamics of multibody mechanical systems with clearance or imperfect joints. Mech. Mach. Theory 122, 1–57 (2018)
Akhadkar, N., Acary, V., Brogliato, B.: Multibody systems with 3D revolute joints with clearances: an industrial case study with an experimental validation. Multibody. Sys.Dyn. 42, 249–282 (2017)
Shuai, J., Xiulong, C.: Reducing undesirable effects of clearances on dynamic and wear of planar multi-link mechanism. Nonlinear. Dyn. 100, 1173–1201 (2020)
Chen, X., Wang, T., Jiang, S.: Study on dynamic behavior of planar multibody system with multiple lubrication clearance joints. Eur. J. Mech. A. Solids. 91, 104404 (2022)
Erkaya, S.: Investigation of joint clearance effects on actuator power consumption in mechanical systems. Measurement 134, 400–411 (2019)
Liang, D., Song, Y., Sun, T., et al.: Rigid-flexible coupling dynamic modeling and investigation of a redundantly actuated parallel manipulator with multiple actuation modes. J. Sound. Vib. 403, 129–151 (2017)
Chen, X., Gao, S.: Dynamic accuracy reliability modeling and analysis of planar multi-link mechanism with revolute clearances. Eur. J. Mech. A. Solids. 90, 104317 (2021)
Hou, Y., Wang, Y., Jing, G., et al.: Chaos phenomenon and stability analysis of RU-RPR parallel mechanism with clearance and friction. Adv. Mech. Eng. 10(1), 168781401774625 (2018)
Tan, H., Hu, Y., Li, L.: Effect of friction on the dynamic analysis of slider-crank mechanism with clearance joint. Int. J. Non-Linear Mech. 115, 20–40 (2019)
Chen, X., Jiang, S., Wang, T.: Dynamic modeling and analysis of multi-link mechanism considering lubrication clearance and flexible components. Nonlinear. Dyn. 107(4), 3365–3383 (2022)
Chen, Z., Qian, L., Chen, G., et al.: Dynamics of luffing motion of a hydraulically driven shell manipulator with revolute clearance joints. Def. Technol. 18, 689–708 (2021)
Li, B., Wang, M.S., Gantes, C.J., et al.: Modeling and simulation for wear prediction in planar mechanical systems with multiple clearance joints. Nonlinear. Dyn. 108(2), 887–910 (2022)
Chen, X., Jiang, S.: Dynamic response and chaos in planar multi-link mechanism considering revolute clearances. Arch. Appl. Mech. 90, 1919–1941 (2020)
Marques, F., Isaac, F., Dourado, N., et al.: An enhanced formulation to model spatial revolute joints with radial and axial clearances. Mech. Mach. Theory. 116, 123–144 (2017)
Wan, Q., Liu, G., Shi, H., et al.: Analysis of dynamic characteristics for momentum wheel assembly with joint clearance. Adv. Mech. Eng. 10(12), 1–12 (2018)
Li, S.H., Han, X.Y., Wang, J.Q., et al.: Contact Model of Revolute Joint with Clearance Based on Fractal Theory. Chin. J. Mech. Eng. 31, 109 (2018)
Bai, Z., Zhao, J.: A Study on dynamic characteristics of satellite antenna system considering 3D revolute clearance joint. Int. J. Aerosp. Eng. 2020(4), 1–15 (2020)
Alshaer, B.J., Nagarajan, H., Beheshti, H.K., et al.: Dynamics of a multibody mechanical system with lubricated long journal bearings. J. Mech. Des. 127(3), 493–498 (2005)
Xu, L.X., Han, Y.C., Dong, Q.B., et al.: An approach for modelling a clearance revolute joint with a constantly updating wear profile in a multibody system: simulation and experiment. Multibody. Sys.Dyn. 45, 457–478 (2019)
Zhang, F., Yuan, Z.: The study of coupling dynamics modeling and characteristic analysis for flexible robots with nonlinear and frictional joints. Arab. J. Sci. Eng. 12, 1–7 (2022)
Zheng, E., Wang, T., Guo, J., et al.: Dynamic modeling and error analysis of planar flexible multilink mechanism with clearance and spindle-bearing structure. Mech. Mach. Theory 131, 234–260 (2019)
Chen, X., Jiang, S., Wang, S., et al.: Dynamics analysis of planar multi-DOF mechanism with multiple revolute clearances and chaos identification of revolute clearance joints. Multibody. Sys. Dyn. 47, 317–345 (2018)
Li, Y., Li, M., Liu, Y., et al.: Parameter optimization for torsion spring of deployable solar array system with multiple clearance joints considering rigid–flexible coupling dynamics. Chin. J. Aeronaut. 35, 509–524 (2021)
Wang, Q., Tian, Q., Hu, H.: Dynamic simulation of frictional contacts of thin beams during large overall motions via absolute nodal coordinate formulation. Nonlinear. Dyn. 77(4), 1411–1425 (2014)
Yaqubi, S., Dardel, M., Daniali, H.M.: Nonlinear dynamics and control of crank-slider mechanism with link flexibility and joint clearance. Proc. Inst. Mech. Eng. Part. C. J. Mech. Eng. Sci. 230(5), 737–755 (2015)
Shuai, J., Xiulong, C.: Test study and nonlinear dynamic analysis of planar multi-link mechanism with compound clearances. Eur. J. Mech. A. Solids. 88, 104260 (2021)
Meng, F., Wu, S., Fan, Z., et al.: Modeling and simulation of flexible transmission mechanism with multiclearance joints for ultrahigh voltage circuit breakers. Shock. Vib. 2015, 392328 (2015)
Pi, T., Zhang, Y.: Modeling and simulation of revolute clearance joint with friction using the NURBS-based isogeometric analysis[J]. Nonlinear Dyn. 95, 195–215 (2018)
Jiang, G.Q., Yang, X.D., Zhang, W., et al.: The modeling and dynamic analysis of two jointed beams with clearance. Appl. Math. Model. 74, 528–539 (2019)
Chen, Y., Wu, X., Wu, K., et al.: An experimental and analytical study on dynamic behaviors of high-precision mechanism including revolute clearance joints. J. Braz. Soc. Mech. Sci. Eng. 44(4), 120 (2022)
Xiang, W., Yan, S.: Dynamic analysis of space robot manipulator considering clearance joint and parameter uncertainty: Modeling, analysis and quantification. Acta. Astronaut. 169, 158–169 (2020)
Li, B., Wang, S.M., Gantes, C.J., et al.: Nonlinear dynamic characteristics and control of planar linear array deployable structures consisting of scissor-like elements with revolute clearance joint. Adv. Struct. Eng. 24(1), 136943322097172 (2020)
Chen, Z., Qian, M., Sun, F., et al.: A quantitative analysis method for contact force of mechanism with a clearance joint based on entropy weight and its application in a six-bar mechanism. Chin. Phys. B 31(4), 044501 (2022)
Chen, Z., Qian, L.: Nonlinear dynamic characteristics analysis of planar flexible rotating beams with clearance joint. J. Braz. Soc. Mech. Sci. Eng. 42(6), 333 (2020)
Li, Y., Yang, Y., Li, M., et al.: Dynamics analysis and wear prediction of rigid-flexible coupling deployable solar array system with clearance joints considering solid lubrication. Mech. Syst. Signal. Process. 162(7–8), 108059 (2022)
Stoenescu, E.D., Dan, B.M.: Dynamic analysis of a planar rigid-link mechanism with rotating slider joint and clearance. J. Sound. Vib. 266(2), 394–404 (2003)
Wu, X., Sun, Y., Wang, Y., et al.: Dynamic analysis of the double crank mechanism with a 3D translational clearance joint employing a variable stiffness contact force model. Nonlinear. Dyn. 99, 1937–1958 (2019)
Flores, P., Leine, R., Glocker, C.: Modeling and analysis of planar rigid multibody systems with translational clearance joints based on the non-smooth dynamics approach. Multibody. Sys.Dyn. 23(2), 165–190 (2010)
Qian, M., Qin, Z., Yan, S., et al.: A comprehensive method for the contact detection of a translational clearance joint and dynamic response after its application in a crank-slider mechanism. Mech. Mach. Theory 145, 103717 (2020)
Flores, P., Ambrósio, J., Claro, J.C.P., et al.: Translational joints with clearance in rigid multibody systems. J. Comput. Nonlinear. Dyn. 3(1), 112–113 (2008)
Chen, X., Jiang, S., Deng, Y.: Dynamic responses of planar multilink mechanism considering mixed clearances. Shock. Vib. 2020, 8725845 (2020)
Wang, T., Chen, G., Ma, F., et al.: Dynamic analysis of multibody systems with mixed clearance. J. Vib. Shock. 35(9), 178–183 (2016)
Wu, X., Sun, Y., Wang, Y., et al.: Correlation dimension and bifurcation analysis for the planar slider-crank mechanism with multiple clearance joints. Multibody. Sys.Dyn. 52, 95–116 (2021)
Tian, Q., Zhang, Y., Chen, L., et al.: Dynamics of spatial flexible multibody systems with clearance and lubricated spherical joints. Comput. Struct. 87(13–14), 913–929 (2009)
Tian, Q., Liu, C., Machado, M., et al.: A new model for dry and lubricated cylindrical joints with clearance in spatial flexible multibody systems. Nonlinear. Dyn. 64(1–2), 25–47 (2011)
Baumgarte, J.: Stabilization of constraints and integrals of motion in dynamical systems. Comput. Methods. Appl. Mech. Eng. 1(1), 1–16 (1972)
Jiang, S., Chen, X.: Test study and nonlinear dynamic analysis of planar multi-link mechanism with compound clearances. Eur. J. Mech. A. Solids. 88(2), 104260 (2021)
Funding
This research is supported by National Natural Science Foundation of China (Grant no. 61703243) and National Natural Science Foundation of China (Grant no. 51774193).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflicts of interest
Authors declare that they have no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Xiao, L., Yan, F., Chen, T. et al. Study on nonlinear dynamics of rigid-flexible coupling multi-link mechanism considering various kinds of clearances. Nonlinear Dyn 111, 3279–3306 (2023). https://doi.org/10.1007/s11071-022-08033-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11071-022-08033-x