Skip to main content

Advertisement

Log in

Solid Reactant-Based Geopolymers from Rice Hull Ash and Sodium Aluminate

  • Original Paper
  • Published:
Waste and Biomass Valorization Aims and scope Submit manuscript

Abstract

High carbon rice hull ash and solid sodium aluminate were used as silica, alkali and alumina sources to synthesise one-part “just add water” geopolymer binders. Three binders with different Si/Al ratios and different water contents were studied. Due to the high carbon content of the samples, using a high amount of water is required to satisfy the workability of the binders. Similar to traditional geopolymer systems, high water content increases the crystallinity, decreases the reaction rate and negatively affects the microstructure of samples. In high carbon rice hull ash system, silica concentration is not a suitable indication of the silica availability for reaction, and the amount of unburned carbon in ash particles affects silica release rate. Increasing the silica content of raw materials leads to higher amount of Si/Al ratio in the final geopolymer binder and improves the mechanical and microstructural properties of samples. All samples studied here successfully made geopolymer binders. The highest strength achieved was 22 MPa after 3 weeks.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Provis, J.L., van Deventer, J.S.J.: Geopolymers: Structure, Processing, Properties and Industrial Applications. Woodhead Publishing, Abington (2009)

    Book  Google Scholar 

  2. van Jaarsveld, J.G.S., van Deventer, J.S.J., Lorenzen, L.: The potential use of geopolymeric materials to immobilise toxic metals: part I. Theory and applications. Miner. Eng. 10(7), 659–669 (1997)

    Article  Google Scholar 

  3. Phair, J.W.: Green chemistry for sustainable cement production and use. Green Chem. 8, 763–780 (2006)

    Article  Google Scholar 

  4. van Deventer, J.S.J., Provis, J.L., Duxson, P., Brice, D.G.: Chemical research and climate change as drivers in the commercial adoption of alkali activated materials. Waste Biomass Valoriz. 1, 145–155 (2010)

    Article  Google Scholar 

  5. Palomo, A., Grutzeck, M.W., Blanco, M.T.: Alkali-activated fly ashes: a cement for the future. Cem. Concr. Res. 29(8), 1323–1329 (1999)

    Article  Google Scholar 

  6. Lloyd, R.R., Provis, J.L., van Deventer, J.S.J.: Microscopy and microanalysis of inorganic polymer cements. 2: the gel binder. J. Mater. Sci. 44, 620–631 (2009)

    Article  Google Scholar 

  7. Fernández-Jiménez, A., Palomo, A.: Characterisation of fly ashes. Potential reactivity as alkaline cements. Fuel 82(18), 2259–2265 (2003)

    Article  Google Scholar 

  8. Duxson, P., Provis, J.L., Lukey, G.C., Mallicoat, S.W., Kriven, W.M., van Deventer, J.S.J.: Understanding the relationship between geopolymer composition, microstructure and mechanical properties. Colloids Surf. A: Physicochem. Eng. Asp. 269(1–3), 47–58 (2005)

    Article  Google Scholar 

  9. Yang, X., Zhu, W., Yang, Q.: The viscosity properties of sodium silicate solutions. J. Solut. Chem. 37, 73–83 (2008)

    Article  Google Scholar 

  10. Vail, J.G.: Soluble silicates: their properties and uses. Reinhold, New York (1952)

    Google Scholar 

  11. Shi, C., Krivenko, P.V., Roy, D.M.: Alkali-activated cement and concretes. Taylor and Francis, Abingdon (2006)

    Book  Google Scholar 

  12. Habeeb, G.A., Fayyadh, M.M.: Rice husk ash concrete: the effect of RHA average particle size on mechanical properties and drying shrinkage. Aust. J. Basic Appl. Sci. 3(3), 1616–1622 (2009)

    Google Scholar 

  13. Chandra, S.: Waste materials used in concrete manufacturing. Noyes Publications, Westwood (1997)

    Google Scholar 

  14. Ganesan, K., Rajagopal, K., Thangavel, K.: Rice husk ash blended cement: assessment of optimal level of replacement for strength and permeability properties of concrete. Constr. Build. Mater. 22, 1675–1683 (2008)

    Article  Google Scholar 

  15. Chindaprasirt, P., Jaturapitakkul, C., Rattanasak, U.: Influence of fineness of rice husk ash and additives on the properties of lightweight aggregate. Fuel 88, 158–162 (2009)

    Article  Google Scholar 

  16. Chindaprasirt, P., Homwuttiwong, S., Jaturapitakkul, C.: Strength and water permeability of concrete containing palm oil fuel ash and rice husk-bark ash. Constr. Build. Mater. 21(7), 1492–1499 (2007)

    Article  Google Scholar 

  17. Ajiwe, V.I.E., Okeke, C.A., Akigwe, F.C.: A preliminary study of manufacture of cement from rice husk ash. Bioresour. Technol. 73(1), 37–39 (2000)

    Article  Google Scholar 

  18. He, J., Jie, Y., Zhang, J., Yu, Y., Zhang, G.: Synthesis and characterization of red mud and rice husk ash-based geopolymer composites. Cement Concr. Compos. 37, 108–118 (2013)

    Article  Google Scholar 

  19. Kusbiantoro, A., Nuruddin, M.F., Shafiq, N., Qazi, S.A.: The effect of microwave incinerated rice husk ash on the compressive and bond strength of fly ash based geopolymer concrete. Constr. Build. Mater. 36, 695–703 (2012)

    Article  Google Scholar 

  20. Bouzón, N., Payá, J., Borrachero, M.V., Soriano, L., Tashima, M.M., Monzó, J.: Refluxed rice husk ash/NaOH suspension for preparing alkali activated binders. Mater. Lett. 115, 72–74 (2014)

    Article  Google Scholar 

  21. Hajimohammadi, A., Provis, J.L., van Deventer, J.S.J.: One-part geopolymer mixes from geothermal silica and sodium aluminate. Ind. Eng. Chem. Res. 47, 9396–9405 (2008)

    Article  Google Scholar 

  22. Koloušek, D., Brus, J., Urbanova, M., Andertova, J., Hulinsky, V., Vorel, J.: Preparation, structure and hydrothermal stability of alternative (sodium silicate-free) geopolymers. J. Mater. Sci. 42, 9267–9275 (2007)

    Article  Google Scholar 

  23. Nematollahi, B., Sanjayan, J., Shaikh, F.U.A.: Synthesis of heat and ambient cured one-part geopolymer mixes with different grades of sodium silicate. Ceram. Int. 41, 5696–5704 (2015)

    Article  Google Scholar 

  24. Ke, X., Bernal, S.A., Ye, N., Provis, J.L., Yang, J.: One-part geopolymers based on thermally treated red Mud/NaOH blends. J. Am. Ceram. Soc. 98(1), 5–11 (2015)

    Article  Google Scholar 

  25. Feng, D., Provis, J.L., van Deventer, J.S.J.: Thermal activation of albite for the synthesis of one-part mix geopolymers. J. Am. Ceram. Soc. 95(2), 565–572 (2012)

    Article  Google Scholar 

  26. Hajimohammadi, A., van Deventer, J.S.J.: Dissolution behaviour of source materials for synthesis of geopolymer binders: a kinetic approach. Int. J. Miner. Process. 153, 80–86 (2016)

    Article  Google Scholar 

  27. Lloyd, R.R., Provis, J.L., van Deventer, J.S.J.: Microscopy and microanalysis of inorganic polymer cements. 1: remnant fly ash particles. J. Mater. Sci. 44, 608–619 (2009)

    Article  Google Scholar 

  28. Rees, C.: Mechanisms and kinetics of gel formation in geopolymers. Ph.D. Thesis, University of Melbourne (2007)

  29. Bui, D.D., Hu, J., Stroeven, P.: Particle size effect on the strength of rice husk ash blended gap-graded Portland cement concrete. Cement Concr. Compos. 27, 357–366 (2005)

    Article  Google Scholar 

  30. Nair, D.G., Fraaij, A., Klaassen, A.A.K., Kentgens, A.P.M.: A structural investigation relating to the pozzolanic activity of rice husk ashes. Cem. Concr. Res. 38, 861–869 (2008)

    Article  Google Scholar 

  31. Handke, M., Mozgawa, W.: Vibrational spectroscopy of the amorphous silicates. Vib. Spectrosc. 5(1), 75–84 (1993)

    Article  Google Scholar 

  32. Osswald, J., Fehr, K.T.: FTIR spectroscopic study on liquid silica solutions and nanoscale particle size determination. J. Mater. Sci. 41, 1335–1339 (2006)

    Article  Google Scholar 

  33. Liou, T.-H.: Evolution of chemistry and morphology during the carbonization and combustion of rice husk. Carbon 42(4), 785–794 (2004)

    Article  Google Scholar 

  34. Lafhaj, Z., Goueygou, M., Djerbi, A., Kaczmarek, M.: Correlation between porosity, permeability and ultrasonic parameters of mortar with variable water/cement ratio and water content. Cem. Concr. Res. 36, 625–633 (2006)

    Article  Google Scholar 

  35. Fernández-Jiménez, A., de la Torre, A.G., Palomo, A., López-Olmo, G., Alonso, M.M., Aranda, M.A.G.: Quantitative determination of phases in the alkaline activation of fly ash. Part II: degree of reaction. Fuel 85(14–15), 1960–1969 (2006)

    Article  Google Scholar 

  36. Ye, N., Yang, J., Liang, S., Hu, Y., Hu, J., Xiao, B., Huang, Q.: Synthesis and strength optimization of one-part geopolymer based on red mud. Constr. Build. Mater. 111, 317–325 (2016)

    Article  Google Scholar 

  37. Peng, M.X., Wang, Z.H., Shen, S.H., Xiao, Q.G.: Synthesis, characterization and mechanisms of one-part geopolymeric cement by calcining low-quality kaolin with alkali. Mater. Struct. 48(3), 699–708 (2014)

    Article  Google Scholar 

  38. Yang, K.H., Song, J.K.: Workability loss and compressive strength development of cementless mortars activated by combination of sodium silicate and sodium hydroxide. J. Mater. Civ. Eng. 119, 119–127 (2009)

    Article  Google Scholar 

  39. Yang, K.H., Song, J.K., Ashour, A.F., Lee, E.T.: Properties of cementless mortars activated by sodium silicate. Constr. Build. Mater. 22, 1981–1989 (2008)

    Article  Google Scholar 

  40. Venkatanarayanan, H.K., Rangaraju, P.R.: Material characterization studies on low- and high-carbon rice husk ash and their performance in portland cement mixtures. Adv. Civ. Eng. Mater. 2(1), 266–287 (2013)

    Google Scholar 

Download references

Acknowledgments

This work was funded in part by the Centre for Sustainable Resource Processing through the Geopolymer Alliance, and in part by the Australian Research Council (including partial support through the Particulate Fluids Processing Centre). The authors would like to acknowledge the guidance of Professor John L. Provis of the University of Sheffield during the course of this research.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ailar Hajimohammadi.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Hajimohammadi, A., van Deventer, J.S.J. Solid Reactant-Based Geopolymers from Rice Hull Ash and Sodium Aluminate. Waste Biomass Valor 8, 2131–2140 (2017). https://doi.org/10.1007/s12649-016-9735-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12649-016-9735-6

Keywords

Navigation