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Mechanical Properties and Microstructure Evolution Of AA6082/Sic Nanocomposite Processed by Multi-Pass FSP

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Abstract

In this investigation, homogenously disseminated SiC reinforcement particles and a fine-grained structure was accomplished by multi-pass friction stir processing (MPFSP) of AA6082. The results revealed that refined grain structures with predominant high-angle grain boundaries were made in the stir zone in the 5th pass FSP due to severe plastic deformation and dynamic recrystallization. The MPFSP observed material flow around the cluster’s redistribution. At increased SiC concentration, the microstructure and electron backscatter diffraction (EBSD) examinations demonstrated that SiC reinforcement particles strongly inhibited grain boundary migration, resulting in an incessant decrease in grain size. The tensile properties and microstructure of the MPFSP/SiC were enhanced by employing a rotational tool speed (RTS) of 1450 rev/min, welding speed (WS) of 85 mm-min-1 with a tilt angle of 2°. The reinforcement particles were homogenously disseminated in the 5P FSP. The base metal AA6082's tensile strength was 219 ± 5 MPa with a % strain of 24.8 ± 0.3. After MPFSP/SiC on AA6082, the tensile strength was increased as the FSP pass increased. The higher tensile strength (298 ± 8 MPa) was observed at the 5P FSP, caused by fine grains during the dynamic recrystallization mechanism.

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Abbreviations

I 0 :

9.66 × 1034 S/m3

R :

8.314 J/K/mol

Q d :

130KJ/mol

A 0 :

Energy barrier for nucleation (16.22 kJ/mol)

r :

Particle radius

C p :

Concentration of element

C i :

Concentration of solute

Q d :

130 KJ/mol

\(\overline{C }\) :

Mean solute content in the matrix

C e :

Equilibrium solute content in the matrix

\(\overline{r }\) :

Mean particle radius

M :

3.1 (Taylor factor)

b :

2.84 × 10–10

Vm:

3.95 × 10–5 M3/mol

\(\gamma\) :

Particle interface energy (0.2)

D :

Diffusion coefficient

F i :

Particle radius’ function

r i :

Particle radius

N i :

Density number of the particles

C Si :

Scaling factor of Si

f :

Volume fraction

G :

2.7 × 10–10 N/m3

\(\beta\) :

Dissolution line tension (0.36)

C Mg :

Scaling factor of Mg

k Si :

Concentration of Si

k Mg :

Concentration of Mg

k Cu :

Concentration of Cu

C Cu :

Scaling factor of Cu

R c :

Critical radius

P d :

Driving pressure

D :

Volume fraction of 2nd phase particles

P zp :

Zener pinning pressure

R g :

Grains radius

M b :

Mobility of boundary

R P :

Radius of 2nd phase particle

g c :

Geometrical constant

k :

Material constant

b :

Burgers vector

V f :

Volume fraction of 2nd phase particle

Δ \({\sigma }_{\mathrm{OR}}\) :

Orowan–Ashby equation,

\(\lambda\) :

Effective inter-particle spacing,

v :

Poisson’s ratio

T :

Temperature

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Authors and Affiliations

  1. Advanced Manufacturing and Mechatronics Lab, Department of Mechanical Engineering, MNIT, Jaipur, India

    Abdul Wahab Hashmi

  2. Department of Mechanical Engineering, Delhi Technological University, Delhi, India

    Husain Mehdi, R. S. Mishra & Neeraj Kant

  3. School of Advanced Sciences, VIT University, Vellore, India

    Prabhujit Mohapatra

  4. Department of Mechanical Engineering, Institute of Technology & Management, Meerut, India

    Ravi Kumar

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  1. Abdul Wahab Hashmi
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  2. Husain Mehdi
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Hashmi, A.W., Mehdi, H., Mishra, R.S. et al. Mechanical Properties and Microstructure Evolution Of AA6082/Sic Nanocomposite Processed by Multi-Pass FSP. Trans Indian Inst Met 75, 2077–2090 (2022). https://doi.org/10.1007/s12666-022-02582-w

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