Skip to main content
Log in

ISHM for fault condition detection in rotating machines with deep learning models

  • Technical Paper
  • Published:
Journal of the Brazilian Society of Mechanical Sciences and Engineering Aims and scope Submit manuscript

Abstract

The electromechanical impedance-based SHM method (ISHM) aims to correlate changes in vibration signatures with physical phenomena. At the same time, monitoring of rotating systems is necessary for economic and safety reasons. Thus, the structural health monitoring of rotating machines is commonly assessed by using vibration sensors together with a SHM technique, such as the ISHM approach. As a result, a large amount of data have to measured; consequently, both machine and deep learning techniques have become relevant for fault detection purposes. It is worth mentioning that previous studies used the ISHM technique associated with CNN models for monitoring the structural condition of beams. In this sense, the main objective of this work is to contribute to the topics of SHM and artificial intelligence, demonstrating another potential application of convolutional neural networks to support the diagnosis of structural damage of rotating systems by using the ISHM approach. For this aim, structural condition of a rotor supported by two ball bearings, with two disks, and one pulley was monitored by considering four different health conditions and three different operating speeds. Then, a 6-layer 1D-CNN model was formulated individually for the three PZT sensors attached to the rotor shaft. As input data, all sample points of the measured impedance signatures were considered. The results from this implementation demonstrate the potential of the procedure conveyed as shown by a minimum accuracy of 92.22% for all evaluated PZT patches.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Abdoli S, Cardinal P, Koerich AL (2019) End-to-end environmental sound classification using a 1d convolutional neural network. Expert Syst Appl 136:252–263

    Article  Google Scholar 

  2. Aloysius N, Geetha M (2017) A review on deep convolutional neural networks. In: International conference on communication and signal processing (ICCSP), IEEE, pp 0588–0592

  3. Bao Y, Beck JL, Li H (2011) Compressive sampling for accelerometer signals in structural health monitoring. Struct Health Monit 10(3):235–246

    Article  Google Scholar 

  4. Bently DE, Hatch CT (2003) Fundamentals of rotating machinery diagnostics. Mech Eng CIME 125(12):53–54

    Google Scholar 

  5. Bento JPM, Barella BP, Borges RA, Moura JRV Jr (2017) Otimização da faixa de frequência no estudo da integridade de estruturas utilizando os métodos de busca aleatória e colônia de formigas. Tecnol em pesquisa: Engenharias 1:365–378

    Article  Google Scholar 

  6. Cavalini AA Jr, Finzi Neto RM, Steffen V Jr (2015) Impedance-based fault detection methodology for rotating machines. Struct Health Monit 14(3):228–240

    Article  Google Scholar 

  7. Chalouhi EK, Gonzalez I, Gentile C, Karoumi R (2017) Damage detection in railway bridges using machine learning: application to a historic structure. Procedia Eng 199:1931–1936

    Article  Google Scholar 

  8. Diez A, Khoa NLD, Alamdari MM, Wang Y, Chen F, Runcie P (2016) A clustering approach for structural health monitoring on bridges. J Civ Struct Heal Monit 6(3):429–445

    Article  Google Scholar 

  9. Finzi Neto RM, Steffen V Jr, Rade DA, Gallo CA, Palomino LV (2011) A low-cost electromechanical impedance-based SHM architecture for multiplexed piezoceramic actuators. Struct Health Monit 10(4):391–402

    Article  Google Scholar 

  10. Freitas FA, Jafelice RM, Silva JW, Rabelo DS, Nomelini QSS, Moura JRV Jr, Gallo CA, Cunha MJ, Ramos JE (2021) A new data normalization approach applied to the electromechanical impedance method using adaptive neuro-fuzzy inference system. J Braz Soc Mech Sci Eng 43(11):1–13

    Article  Google Scholar 

  11. Giurgiutiu V, Kropas-Hughes CV (2003) Comparative study of neural network damage detection from a statistical set of electro-mechanical impedance spectra. In: Smart Nondestructive Evaluation and Health Monitoring of Structural and Biological Systems II, International Society for Optics and Photonics 5047:108–119

  12. Goodfellow I, Bengio Y, Courville A (2016) Deep learning. MIT press, Cambridge

    MATH  Google Scholar 

  13. Gordan M, Razak HA, Ismail Z, Ghaedi K (2017) Recent developments in damage identification of structures using data mining. Latin Am J Solids Struct 14(13):2373–2401

    Article  Google Scholar 

  14. Gulgec NS, Takac M, Pakzad SN (2017) Structural damage detection using convolutional neural networks. In: Barthorpe R, Platz R, Lopez I, Moaveni B, Papadimitriou C (eds) Model validation and uncertainty quantification. Springer, Cham

    Google Scholar 

  15. Gulgec NS, Takáč M, Pakzad SN (2019) Convolutional neural network approach for robust structural damage detection and localization. J Comput Civ Eng 33(3):04019005

    Article  Google Scholar 

  16. Guo X, Chen L, Shen C (2016) Hierarchical adaptive deep convolution neural network and its application to bearing fault diagnosis. Measurement 93:490–502

    Article  Google Scholar 

  17. Haykin S (2007) Redes neurais: princípios e prática. Bookman Editora

  18. Ince T, Kiranyaz S, Eren L, Askar M, Gabbouj M (2016) Real-time motor fault detection by 1-d convolutional neural networks. Trans Ind Electr 63(11):7067–7075

    Article  Google Scholar 

  19. Indolia S, Goswami AK, Mishra SP, Asopa P (2018) Conceptual understanding of convolutional neural network-a deep learning approach. Procedia Comput Sci 132:679–688

    Article  Google Scholar 

  20. Janssens O, Slavkovikj V, Vervisch B, Stockman K, Loccufier M, Verstockt S, Van de Walle R, Van Hoecke S (2016) Convolutional neural network based fault detection for rotating machinery. J Sound Vib 377:331–345

    Article  Google Scholar 

  21. Jiang L, Wu L, Tian Y, Li Y (2022) An ensemble fault diagnosis method for rotating machinery based on wavelet packet transform and convolutional neural networks. Proc Inst Mech Eng C J Mech Eng Sci 236(24):11600–11612

    Article  Google Scholar 

  22. Jiang X, Zhang X, Zhang Y (2021) Piezoelectric active sensor self-diagnosis for electromechanical impedance monitoring using k-means clustering analysis and artificial neural network. Shock Vib. https://doi.org/10.1155/2021/5574898

    Article  Google Scholar 

  23. Krizhevsky A, Sutskever I, Hinton GE (2017) Imagenet classification with deep convolutional neural networks. Commun ACM 60(6):84–90

    Article  Google Scholar 

  24. Lee CY, Gallagher PW, Tu Z (2016) Generalizing pooling functions in convolutional neural networks: Mixed, gated, and tree. In: Artificial intelligence and statistics, pp 464–472

  25. Li L, Luo Z, He F, Sun K, Yan X (2022) An improved partial similitude method for dynamic characteristic of rotor systems based on levenberg-marquardt method. Mech Syst Signal Process 165:108405

    Article  Google Scholar 

  26. Li Y, Wen C, Luo Z, Jin L (2022) Bifurcation studies of a bolted-joint rotor system subjected to fixed-point rubbing fault. Nonlinear Dyn 110(4):3045–3073

    Article  Google Scholar 

  27. Li Y, Wen C, Luo Z, Jin L (2022) Vibration analysis of a multi-disk bolted joint rotor-bearing system subjected to fixed-point rubbing fault. Int J Non-Linear Mech 146:104165

    Article  Google Scholar 

  28. Liang C, Sun FP, Rogers CA (1997) Coupled electro-mechanical analysis of adaptive material systems-determination of the actuator power consumption and system energy transfer. J Intell Mater Syst Struct 8(4):335–343

    Article  Google Scholar 

  29. Lim HJ, Kim MK, Sohn H, Park CY (2011) Impedance based damage detection under varying temperature and loading conditions. Ndt E Int 44(8):740–750

    Article  Google Scholar 

  30. Min J, Park S, Yun CB, Lee CG, Lee C (2012) Impedance-based structural health monitoring incorporating neural network technique for identification of damage type and severity. Eng Struct 39:210–220

    Article  Google Scholar 

  31. Mishra RK, Choudhary A, Mohanty AR, Fatima S (2022) An intelligent bearing fault diagnosis based on hybrid signal processing and Henry gas solubility optimization. Proc Inst Mech Eng Part C J Mech Eng Sci 236(19):10378–10391

    Article  Google Scholar 

  32. Moura JRV Jr, Steffen V Jr (2006) Impedance-based health monitoring for aeronautic structures using statistical meta-modeling. J Intell Mater Syst Struct 17(11):1023–1036

    Article  Google Scholar 

  33. Moura Jr JRV, Steffen Jr V, Inman DJ (2008) Optimization of monitoring parameters of a space tubular structure by using genetic algorithms. In: Modeling, signal processing, and control for smart structures 2008, international society for optics and photonics, vol 6926, p 692613

  34. Mullainathan S, Spiess J (2017) Machine learning: an applied econometric approach. J Econ Perspect 31(2):87–106

    Article  Google Scholar 

  35. Nagi J, Ducatelle F, Di Caro GA, Cireşan D, Meier U, Giusti A, Nagi F, Schmidhuber J, Gambardella LM (2011) Max-pooling convolutional neural networks for vision-based hand gesture recognition. In: International conference on signal and image processing applications (ICSIPA), IEEE, pp 342–347

  36. Neves AC, Gonzalez I, Leander J, Karoumi R (2017) Structural health monitoring of bridges: a model-free ann-based approach to damage detection. J Civ Struct Heal Monit 7(5):689–702

    Article  Google Scholar 

  37. Nick W, Asamene K, Bullock G, Esterline A, Sundaresan M (2015) A study of machine learning techniques for detecting and classifying structural damage. Int J Mach Learn Comput 5(4):313

    Article  Google Scholar 

  38. Oliveira MA, Monteiro AV, Vieira Filho J (2018) A new structural health monitoring strategy based on PZT sensors and convolutional neural network. Sensors 18(9):2955

    Article  Google Scholar 

  39. Palomino LV (2008) Análise das métricas de dano associadas à técnica da impedância eletromecânica para o monitoramento de integridade estrutural. Master’s thesis

  40. Palomino LV, Steffen V Jr, Finzi Neto RM (2014) Probabilistic neural network and fuzzy cluster analysis methods applied to impedance-based SHM for damage classification. Shock Vib. https://doi.org/10.1155/2014/401942

    Article  Google Scholar 

  41. Portsev RJ, Makarenko AV (2018) Convolutional neural networks for noise signal recognition. In: 28th International workshop on machine learning for signal processing (MLSP), IEEE, pp 1–6

  42. Rawat W, Wang Z (2017) Deep convolutional neural networks for image classification: a comprehensive review. Neural Comput 29(9):2352–2449

    Article  MathSciNet  MATH  Google Scholar 

  43. Rezende SWF, Barella BP, Moura JRV Jr (2020) Damage identification of vehicle brake disks by the use of impedance-based SHM and unsupervised machine learning method. Int J Adv Eng Res Sci 7(6):324–330

    Article  Google Scholar 

  44. Rezende SWF, Moura JRV Jr, Finzi Neto RM, Gallo CA, Steffen V Jr (2020) Convolutional neural network and impedance-based SHM applied to damage detection. Eng Res Express 2(3):035031

    Article  Google Scholar 

  45. Rezende SWF, Moura Jr JRV, Silva JW, Rabelo DS, Nomelini QSS, Finzi Neto RM, Gallo CA, Ramos JE (2022) Fundamental Concepts and Models for the Direct Problem, vol II, 1st edn, UnB City: Brasilia, DF, chap 13, Application of Deep Learning Techniques for the Impedance-based SHM to the Oil & Gas Industry

  46. Sharma J, Granmo OC, Goodwin M (2019) Environment sound classification using multiple feature channels and deep convolutional neural networks. arXiv preprint arXiv:1908.11219

  47. Singh SK, Soman R, Wandowski T, Malinowski P (2020) A variable data fusion approach for electromechanical impedance-based damage detection. Sensors 20(15):4204

    Article  Google Scholar 

  48. Smarsly K, Dragos K, Wiggenbrock J (2016) Machine learning techniques for structural health monitoring. In: Proceedings of the 8th european workshop on structural health monitoring (EWSHM 2016), Bilbao, Spain, pp 5–8

  49. Tsuruta KM, et al (2007) Análise da técnica de impedância eletromecânica aplicada no monitoramento de integridade estrutural de estruturas constituídas de materiais compostos. \(17^{\circ }\) Simpósio do Programa de Pós-Graduação em Engenharia Mecânica - POSMEC. FEMEC, Uberlandia

  50. Tsuruta KM, Rabelo DS, Guimarães CG, Cavalini Jr AA, Finzi Neto RM, Steffen Jr V (2017) Electromechanical impedance-based fault detection in a rotating machine by using an operating condition compensation approach. In: A tribute conference honoring daniel inman, international society for optics and photonics, vol 10172, p 1017206

  51. Umesh TJ, Sanket I, Nayak CB, Deulkar W N (2018) Structural health monitoring using PZT: a review. JournalNX-A Multidisciplinary Peer Reviewed Journal, pp 71–74. https://www.researchgate.net/profile/Sanket-Inamdar-2/publication/338487748_STRUCTURAL_HEALTH_MONITORING_USING_PZT_A_REVIEW/links/5e1740304585159aa4c0865b/STRUCTURAL-HEALTH-MONITORING-USING-PZT-A-REVIEW.pdf

  52. Wang L, Yuan B, Xu Z, Sun Q (2022) Synchronous detection of bolts looseness position and degree based on fusing electro-mechanical impedance. Mech Syst Signal Process 174:109068

    Article  Google Scholar 

  53. Zhang W, Li C, Peng G, Chen Y, Zhang Z (2018) A deep convolutional neural network with new training methods for bearing fault diagnosis under noisy environment and different working load. Mech Syst Signal Process 100:439–453

    Article  Google Scholar 

  54. Zhou L, Chen SX, Ni YQ, Choy AWH (2021) Emi-GCN: a hybrid model for real-time monitoring of multiple bolt looseness using electromechanical impedance and graph convolutional networks. Smart Mater Struct 30(3):035032

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to S. W. F. de Rezende.

Additional information

Technical Editor: Jarir Mahfoud.

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

de Rezende, S.W.F., Barella, B.P., Moura, J.R.V. et al. ISHM for fault condition detection in rotating machines with deep learning models. J Braz. Soc. Mech. Sci. Eng. 45, 212 (2023). https://doi.org/10.1007/s40430-023-04129-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • DOI: https://doi.org/10.1007/s40430-023-04129-6

Keywords

Navigation