Research review paperBiodiesel from microalgae
Introduction
Microalgae are sunlight-driven cell factories that convert carbon dioxide to potential biofuels, foods, feeds and high-value bioactives (Metting and Pyne, 1986, Schwartz, 1990, Kay, 1991, Shimizu, 1996, Shimizu, 2003, Borowitzka, 1999, Ghirardi et al., 2000, Akkerman et al., 2002, Banerjee et al., 2002, Melis, 2002, Lorenz and Cysewski, 2003, Metzger and Largeau, 2005, Singh et al., 2005, Spolaore et al., 2006, Walter et al., 2005). In addition, these photosynthetic microorganisms are useful in bioremediation applications (Mallick, 2002, Suresh and Ravishankar, 2004, Kalin et al., 2005, Munoz and Guieysse, 2006) and as nitrogen fixing biofertilizers Vaishampayan et al., 2001). This article focuses on microalgae as a potential source of biodiesel.
Microalgae can provide several different types of renewable biofuels. These include methane produced by anaerobic digestion of the algal biomass (Spolaore et al., 2006); biodiesel derived from microalgal oil (Roessler et al., 1994, Sawayama et al., 1995, Dunahay et al., 1996, Sheehan et al., 1998, Banerjee et al., 2002, Gavrilescu and Chisti, 2005); and photobiologically produced biohydrogen (Ghirardi et al., 2000, Akkerman et al., 2002, Melis, 2002, Fedorov et al., 2005, Kapdan and Kargi, 2006). The idea of using microalgae as a source of fuel is not new (Chisti, 1980–81, Nagle and Lemke, 1990, Sawayama et al., 1995), but it is now being taken seriously because of the escalating price of petroleum and, more significantly, the emerging concern about global warming that is associated with burning fossil fuels (Gavrilescu and Chisti, 2005).
Biodiesel is produced currently from plant and animal oils, but not from microalgae. This is likely to change as several companies are attempting to commercialize microalgal biodiesel. Biodiesel is a proven fuel. Technology for producing and using biodiesel has been known for more than 50 years (Knothe et al., 1997, Fukuda et al., 2001, Barnwal and Sharma, 2005, Demirbas, 2005, Van Gerpen, 2005, Felizardo et al., 2006, Kulkarni and Dalai, 2006, Meher et al., 2006). In the United States, biodiesel is produced mainly from soybeans. Other sources of commercial biodiesel include canola oil, animal fat, palm oil, corn oil, waste cooking oil (Felizardo et al., 2006, Kulkarni and Dalai, 2006), and jatropha oil (Barnwal and Sharma, 2005). The typically used process for commercial production of biodiesel is explained in Box 1. Any future production of biodiesel from microalgae is expected to use the same process. Production of methyl esters, or biodiesel, from microalgal oil has been demonstrated (Belarbi et al., 2000) although the product was intended for pharmaceutical use.
Section snippets
Potential of microalgal biodiesel
Replacing all the transport fuel consumed in the United States with biodiesel will require 0.53 billion m3 of biodiesel annually at the current rate of consumption. Oil crops, waste cooking oil and animal fat cannot realistically satisfy this demand. For example, meeting only half the existing U.S. transport fuel needs by biodiesel, would require unsustainably large cultivation areas for major oil crops. This is demonstrated in Table 1. Using the average oil yield per hectare from various
Microalgal biomass production
Producing microalgal biomass is generally more expensive than growing crops. Photosynthetic growth requires light, carbon dioxide, water and inorganic salts. Temperature must remain generally within 20 to 30 °C. To minimize expense, biodiesel production must rely on freely available sunlight, despite daily and seasonal variations in light levels.
Growth medium must provide the inorganic elements that constitute the algal cell. Essential elements include nitrogen (N), phosphorus (P), iron and in
Comparison of raceways and tubular photobioreactors
Table 3 compares photobioreactor and raceway methods of producing microalgal biomass. This comparison is for an annual production level of 100 t of biomass in both cases. Both production methods consume an identical amount of carbon dioxide (Table 3), if losses to atmosphere are disregarded. The production methods in Table 3 are compared for optimal combinations of biomass productivity and concentration that have been actually achieved in large-scale photobioreactors and raceways.
Acceptability of microalgal biodiesel
For user acceptance, microalgal biodiesel will need to comply with existing standards. In the United States the relevant standard is the ASTM Biodiesel Standard D 6751 (Knothe, 2006). In European Union, separate standards exist for biodiesel intended for vehicle use (Standard EN 14214) and for use as heating oil (Standard EN 14213) (Knothe, 2006).
Microalgal oils differ from most vegetable oils in being quite rich in polyunsaturated fatty acids with four or more double bonds (Belarbi et al., 2000
Economics of biodiesel production
Recovery of oil from microalgal biomass and conversion of oil to biodiesel are not affected by whether the biomass is produced in raceways or photobioreactors. Hence, the cost of producing the biomass is the only relevant factor for a comparative assessment of photobioreactors and raceways for producing microalgal biodiesel.
For the facilities detailed in Table 3, the estimated cost of producing a kilogram of microalgal biomass is $2.95 and $3.80 for photobioreactors and raceways, respectively.
Improving economics of microalgal biodiesel
Cost of producing microalgal biodiesel can be reduced substantially by using a biorefinery based production strategy, improving capabilities of microalgae through genetic engineering and advances in engineering of photobioreactors.
Conclusion
As demonstrated here, microalgal biodiesel is technically feasible. It is the only renewable biodiesel that can potentially completely displace liquid fuels derived from petroleum. Economics of producing microalgal biodiesel need to improve substantially to make it competitive with petrodiesel, but the level of improvement necessary appears to be attainable. Producing low-cost microalgal biodiesel requires primarily improvements to algal biology through genetic and metabolic engineering. Use of
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