Elsevier

Composites Part B: Engineering

Volume 106, 1 December 2016, Pages 294-299
Composites Part B: Engineering

Studied on mechanical, thermal and dielectric properties of BPh/PEN-OH copolymer

https://doi.org/10.1016/j.compositesb.2016.09.036Get rights and content

Abstract

The thermosetting 4,4′-bis(3,4-dicyanophenoxy)biphenyl (BPh) was modified with the hydroxy-terminated poly(aryl ether nitrile) (PEN-OH). Two different crosslinking reactions including the polymerization of the nitrile groups and the formation of triazines were coexisted in the BPh/PEN-OH system, which depended on the different curing temperature. Moreover, along with the processing of crosslinking, the microstructure changed to plastic fracture first and then became brittle fracture (T > 320 °C), which was observed from SEM. The copolymer system showed good mechanical properties, outstanding thermal stability (over 520 °C) and high char yield (86.1% at 600 °C). Furthermore, they exhibited excellent dielectric properties. Both the dielectric constant and dielectric loss were found to be relatively stable over a wide range of frequencies ranging from 100 Hz to 200 kHz. Moreover, the dielectric stability was also found with respect to temperature.

Introduction

Matrix resins play an important role in the interfacial adhesion and transferring load stress in composite, which are a key factor to determine the performances of a composite [1], [2], [3], [4], [5]. Nowadays, BPh represents an important class of thermosetting resin and has been widely accepted as matrix resins in advanced composites for aerospace and electronic packaging applications [6], [7], [8], [9]. However, the BPh resins are brittle as a result of the high crosslink density, poor solubility and poor processability, limiting the applications to some extent [10].

The polymers based on thermoplastic/thermosetting blends or copolymers could exhibit synergistic properties to broaden the application [11], [12], [13], [14], [15]. Poly(aryl ether nitrile) is one of the high performance thermoplastic resins with outstanding properties, such as high thermal stability, excellent mechanical property and good radiation resistance, and the pendant nitrile groups probably promote adhesion of the polymer to many substrates by polar interaction with other functional groups [16], [17], [18]. In addition, the nitrile groups can also use as a potential site for polymer crosslinking [19], [20].

In this paper, the polymers based on BPh/PEN-OH copolymers were prepared. The terminal hydroxyl groups in PEN-OH could promote crosslinking reaction of BPh, and the pendant nitrile groups in PEN-OH could react with BPh to form a cross-linked polymer. The different polymer structure could be controlled by thermal crosslinking with different procedures and the mechanism of crosslinking reaction was described in detail. Moreover, the effect of crosslinking on the morphological, mechanical, thermal and dielectric properties was also studied.

Section snippets

Materials

BPh and PEN-OH were synthesized through our previous reports [21], [22]. Diphenyl diamine sulfoxide (DDS) was obtained from Yangzhou Tianchen Fine Chemical Co., Ltd., China. N-methyl-2-pyrrolidone (NMP) was supplied from Tianjin BODI Chemical Co., Ltd., China. Unless otherwise noted, all reagents were obtained from commercial suppliers and used without further purification.

Preparation of the BPh/PEN-OH prepolymers

A typical procedure for the preparation of the BPh/PEN-OH prepolymers was as follows: the required amount of BPh was

Curing characteristics of BPh/PEN-OH system

The curing reaction of BPh usually requires high cure temperatures and long cure durations. In the present study, the amine groups of DDS and hydroxyl groups of PEN-OH accelerate the polymerization of the nitrile groups, following a similar mechanism and resulting in similar cured products [23], [24]. The curing behaviors of BPh and BPh/PEN-OH are studied by DSC. From Fig. 1(a), an endothermic peak around 230 °C belongs to the melting temperature of the BPh. Meanwhile, the exothermic peak

Conclusion

In summary, BPh/PEN-OH copolymers were prepared by different heat-treatment temperatures and time. The curing behaviors and morphologies of BPh/PEN-OH systems were investigated. The possible crosslinking reactions including the polymerization of the nitrile groups and the formation of triazines were discussed at the different curing temperature. The copolymers showed good mechanical properties and superior thermal stability (T5% > 520 °C). More importantly, the copolymers exhibited excellent

Acknowledgements

The authors wish to thank for financial support of this work from the National Natural Science Foundation (Nos. 51373028, 51403029) and “863” National Major Program of High Technology (2012AA03A212).

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    Yumin Huang and Yusi Luo contribute equally to this work.

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