Industry 4.0: A survey on technologies, applications and open research issues

https://doi.org/10.1016/j.jii.2017.04.005Get rights and content

Abstract

Originally initiated in Germany, Industry 4.0, the fourth industrial revolution, has attracted much attention in recent literatures. It is closely related with the Internet of Things (IoT), Cyber Physical System (CPS), information and communications technology (ICT), Enterprise Architecture (EA), and Enterprise Integration (EI). Despite of the dynamic nature of the research on Industry 4.0, however, a systematic and extensive review of recent research on it is has been unavailable. Accordingly, this paper conducts a comprehensive review on Industry 4.0 and presents an overview of the content, scope, and findings of Industry 4.0 by examining the existing literatures in all of the databases within the Web of Science. Altogether, 88 papers related to Industry 4.0 are grouped into five research categories and reviewed. In addition, this paper outlines the critical issue of the interoperability of Industry 4.0, and proposes a conceptual framework of interoperability regarding Industry 4.0. Challenges and trends for future research on Industry 4.0 are discussed.

Introduction

Modern industry industrial development has lasted for several hundred years and has now the era of Industry 4.0 comes. The concept of Industry 4.0 was initially proposed for developing German economy in 2011 [60], [87]. According to Lukač [45], the first industrial revolution begins began at the end of the 18th century and is was represented by mechanical production plants based on water and steam power; the second industrial revolution starts started at the beginning of the 20th century with the symbol of mass labor production based on electrical energy; the third industrial revolution begins began in the 1970s with the characteristic of automatic production based on electronics and internet technology; and right now, the fourth industrial revolution, namely Industry 4.0, is ongoing, with the characteristics of cyber physical systems (CPS) production, based on heterogeneous data and knowledge integration. The main roles of CPS are to fulfill the agile and dynamic requirements of production, and to improve the effectiveness and efficiency of the entire industry. Industry 4.0 encompasses numerous technologies and associated paradigms, including Radio Frequency Identification (RFID), Enterprise Resource Planning (ERP), Internet of Things (IoT), cloud-based manufacturing, and social product development [5], [19], [36], [37], [41], [42], [55], [60], [75], [81], [82], [86], [88].

The goals of Industry 4.0 is are to achieve a higher level of operational efficiency and productivity, as well as a higher level of automatization [81]. As Roblek et al. [60] and Posada et al. [58] point out, the five major features of Industry 4.0 are digitization, optimization, and customization of production; automation and adaptation; human machine interaction (HMI); value-added services and businesses, and automatic data exchange and communication. These features not only are highly correlated with internet technologies and advanced algorithms, but they also indicate that Industry 4.0 is an industrial process of value adding and knowledge management.

Despite of the dynamic nature of the research on Industry 4.0, however, a systematic and extensive review of recent research on Industry 4.0 is not available. Accordingly, this paper conducts a comprehensive review on of Industry 4.0 and presents an overview of the content, scope, and findings of Industry 4.0 by examining existing literatures in all databases within the Web of Science and Google Scholar. Altogether, 88 papers related to Industry 4.0 are grouped into five research categories and are reviewed. In addition, this paper outlines the critical issue of the interoperability of Industry 4.0, and proposes a conceptual framework of interoperability regarding Industry 4.0. Challenges and trends for future research on Industry 4.0 are discussed.

The rest of the paper is structured as follows: the methodology of this study is introduced in Section 2. Section 3 groups the selected paper into five categories and reviews them in details. Challenges and directions for future research are introduced in each category. A framework of interoperability for Industry 4.0 is proposed as well. Section 4 summarizes and concludes this paper.

Section snippets

Methodology

This study follows the two-state approach initiated by Webster and Watson [92] to conduct a literature review. This approach has the capability of locating rigorous and relevant research, and then guaranteeing the quality and veracity of the articles finally selected [84]. The process of this approach is shown in Fig. 1.

At the first stage, “Industry 4.0” was chosen as the keyword to search published papers from 2011 to 2016 collected by Web of Science and Google Scholar. The search returned 103

Industry 4.0: the state of the art

This section summarizes the content of selected 88 papers, which are grouped into five research categories. Potential directions for future research are discussed in the research category, as well.

Key technologies of Industry 4.0

Industry 4.0 is marked by highly developed automation and digitization processes and by the use of electronics and information technologies (IT) in manufacturing and services [51], [60], [99]. Real-time integrating and analyzing massive malicious data will optimize resources in the manufacturing process and will achieve better performance. Mobile computing, cloud computing, big data, and the IoT are the key technologies (Table 5) of Industry 4.0 [22], [60], [86], [88]. In particular, mobile

Applications of Industry 4.0

The adaptability, the resource efficiency, and the integration of supply and demand processes are improved in Industry 4.0, therefore factories, production, cities, and potential intelligent equipment and objects become smart [85]. Demonstrating intelligence and knowledge, the term “smart” is used to refer to applications of Industry 4.0 in the literature. According to Stock and Seliger [78], the main applications of Industry 4.0 are Smart Factory and Manufacturing, Smart Product, and Smart

Discussion and conclusion

This paper conducts a comprehensive review on Industry 4.0 and presents an overview of the content, scope, and findings of Industry 4.0 by examining existing literature in all databases within Web of Science and Google Scholar. The selected 88 papers are grouped into five research categories and reviewed. This paper presents a state-of-the-art survey of the ongoing research on Industry 4.0.

The development of industry is an integrated process of complexity and agility between human and machine

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