Elsevier

Materials & Design

Volume 53, January 2014, Pages 588-595
Materials & Design

Technical Report
Adhesive and cohesive properties of glue cement mortars with addition of organic–mineral modifiers

https://doi.org/10.1016/j.matdes.2013.07.026Get rights and content

Highlights

  • Organic–mineral modifiers increase cement glue mortars’ strength.

  • Experimental–statistical models predict cement glue mortars’ strength.

  • Water-retaining ability of mortars is sufficient without water-retaining additives.

Abstract

The paper deals with results of experimental research on cement glue mortars containing non-milled fly ash and organic–mineral modifiers are given. The organic–mineral modifiers (OMM) include finely dispersed additives like microsilica or milled fly ash and organic substances (naphthalene formaldehyde superplasticizers and redispersed polymers). Glue cement mortars, modified by OMM additives allow reducing Portland cement consumption, stabilizing and improving the mortars’ properties, especially their adhesive and cohesive strength. The influence of the modifier compositions on the strength parameters of mortars for masonry stone walls, facing by ceramic tiles or gluing heat isolation materials was studied. The experimental results show that as the silica additives dispersion is higher the positive effect on adhesive and cohesive strength increases. Optimal content of modifiers in mortars is obtained.

Introduction

Most of glue cement compositions represent ordinary mixtures of Portland cement and fractions of sand with two main additives: water-retaining-cellulose ester and adhesive-redispersed polymer. If necessary other additives may be added in order to regulate the mixtures’ properties.

Compositions of glue construction mixtures are usually characterized by high Portland cement consumption, which is necessary to provide sufficient quantity of cement paste for achieving the required adhesive strength of mortars. Improving the adhesive and cohesive properties along with decreasing the cost of glue compositions is an important technological task that is the main aim of the present study.

Section snippets

Theoretical background

Following the classic theory of the adhesion, it is resulted in mechanical interlocking of the adhesive and the substrate due to penetration of glue into the materials pores. Presently adsorption, electrostatic, diffusion and chemical adhesion theories are the most known theories. Following the adsorption theory, there is a “wetting” effect of the adhesive on the adherent surface due to inter-molecular forces. The adhesive layer is formed in two stages. First migration of adhesive’s molecules

The working hypothesis and aims of the study

Analysis of modern concepts on the mechanism of cement mortars’ gluing ability shows that improving the cohesive and adhesive properties of mortars at simultaneous decrease of cement consumption and achieving high physical and mechanical characteristics is possible just by adding highly dispersed silica fillers in combination with surface-active additives and polymers. Such compositions can be considered as organic–mineral modifiers (OMM) of cement glue mortars. This conclusion allows

Used materials and research methodology

The main initial components for dry and mortar mixtures were Portland cement CEM I [7], MS is a waste product of ferrosilicon production, coal fly ash of a local power station. The chemical composition of the materials is presented in Table 1. The cement was produced from clinker with the following mineralogical composition:

  • tricalcium silicate С3S – 57.10;

  • dicalcium silicate C2S – 21.29;

  • tricalcium aluminate C3A – 6.85;

  • tetra-calcium aluminoferrite C4AF – 12.18%.

The initial materials had the

Experimental procedure, results and discussion

The main feature of glue mortars, characterizing their adhesion to the given materials, is the adhesive strength at tearing off. Additional adhesive properties of mortars that are important for facing building, characterize the adhesion area, correction duration and ability of glued construction elements to crawling.

The adhesive strength of mortars at tearing off was obtained as follows. The surface of a concrete plate with a 100 mm thickness was covered by a glue mortar that included

Conclusions

Following the experimental results, obtained in the frame of this study, adding to cement glue mortars organic–mineral modifiers, including microsilica (MS) or milled fly ash (MFA), superplasticizer (SP) and redispersed polymer powder (RPP), allow providing high values of adhesive and cohesive strength.

The effect of modified glue mortars composition factors on possible decrease in shear strength of glue line under repeated freezing and thawing was studied. It was shown that adding OMM has a

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  • Effect of cyclic curing conditions on the tensile bond strength between the polymer modified mortar and the tile

    2022, Case Studies in Construction Materials
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    It’s worth noting that the tiles usually fall off from the walls while the mortar still bond with the walls, indicating that the bond strength between the mortar and the tiles has significantly decreased after the service. Various factors would affect the bond strength of the polymer modified mortar, such as curing conditions [3–6], mortar components [7,8] and substrates [9]. Since the curing conditions in nature are uncontrollable and complex, its impacting mechanism on the bond strength of mortar is still unclear.

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