Solar transparent insulation materials: a review
Introduction
Thermal insulation is the simplest means of preventing heat losses and achieving economy in energy usage. In industry, thermal insulation serves several important functions such as preventing heat leakage, saving energy, control of temperature and thermal energy storage. Conventional insulation materials are often opaque and porous, and can be classified into fibrous, cellular, granular and reflecting types [1]. The thermal characteristic of these insulation materials is specified in terms of thermal conductivity. Stagnant air is a good insulating material; it has a thermal conductivity of 0.026 W/m·K. Primitive people used the underlying principle of air insulation by lining their garments with fur to protect them from severe winter weather. Some commonly used thermal insulation materials, such as glass fibre (thermal conductivity: 0.0325), alumina silicate (0.035), mineral wool (0.0407) and calcium silicate (0.057) have low thermal conductivity, which depends on the number of air cells packed at the cores of solid media. The diameter of air cells is about 0.09 μm, which is smaller than the mean free path of air. Heat is transferred through the insulation by conduction in solid media, convection as well as radiation across air cells. There are always some losses from thermal energy systems insulated with opaque materials.
Transparent insulation materials (TIM) represent a new class of thermal insulation wherein air gaps and evacuated spaces are used to reduce the unwanted heat losses. It consists of a transparent cellular (honeycomb) array immersed in an air layer. The air layers are similar to conventional insulation materials with regard to the placement of air gaps in the transparent solid media. TIM are solar transparent, yet they provide good thermal insulation. They hold great promise for application in increasing the solar gain of outdoor thermal energy systems. Solar transmittance and heat loss coefficient are the two parameters used for their characterization. The fundamental physical principle used in TIM is the wavelength difference between solar radiation which is received by the absorber and IR radiation which is emitted by the absorber. This review presents a status report on TIM technology and applications.
Section snippets
Historical background
In solar energy context, Veinberg and Veinberg [2] investigated the use of “deep narrow meshes” as solar transparent honeycomb insulation in solar absorbers. Later, Francia [3] demonstrated the effectiveness of these anti-radiating cells in medium to high temperature solar energy absorbers. Hollands [4] presented the theoretical performance characteristics of a cellular honeycomb as a convection suppression device (CSD) placed between the absorber and the outer glass cover of the flat plate
Classification
Several types of TIM are now recognized; they may be classified in accordance with various considerations, such as the manufacturing process, the material, and cellular geometry. The classification based on cellular geometry [43] is as follows:
- 1.
Absorber-parallel
- 2.
Absorber-perpendicular
- 3.
Mixed configuration
- 4.
Cavity structures
- 5.
Homogeneous
These configurations are illustrated in Fig. 3. The absorber-parallel structures involve multiple covers of glass/plastic sheets, which are placed parallel to the
Fabrication of devices
Cobble [46] and Cobble et al. [47], suggested the use of a transparent slab of methyl methacrylate (MMA) as transparent insulation material use in a solar heat trap. Sheets of glass and polymer materials have also been used in multiple glazing. More recently, General Electric Plastic Industries, Ltd., has marketed multiwalled plastic sheets, which can also be used as absorber parallel TIM. Polygal Plastic Industries, Ltd., has marketed polycarbonate-structured sheet with spectral selectivity
Cost trends
The major factor associated with the practical realization of the TIM insulated system is cost-effective manufacturing of the TIM device. During the last two decades, considerable progress has been made in this regard. The optical and thermal properties of several plastic materials have been surveyed. GE Plastics has recently begun the commercial manufacturing of structured products of lexan material (polycarbonate material). Some of these products are transparent and can be used as cavity type
Characterization of devices
The intended objective for the TIM device is to maximize solar heat collection across the device; this involves the consideration of solar radiation transmittance and heat transfer mechanisms across the device. The data related to solar transmittance and the heat loss coefficient are now available from assorted experimental measurements and test values, as well as from computational models. Following is the data and models which are intended to be helpful for engineering design, as well as for
Performance of TIM insulated solar thermal systems
Advanced glazing in flat plate solar collectors represents the most well documented application of honeycomb TIM cover systems. Rommel and Wagner [75] have experimentally investigated the thermal performance of flat plate solar collectors with honeycomb TIM covers and have pointed out that the TIM covers presently available (e.g. polycarbonate honeycomb TIM cover) offer good promise for application where typical working temperatures are between 40 and 80 °C and when serious material problems
Summary and conclusions
This paper reviews solar transparent insulation materials in relation to their historical background, solar optical and thermal characteristics of TIM devices, their classification, fabrication, procedures, applications, availability and cost trends. TIM covers, often referred to as advanced glazing, have been shown to increase the efficiency of solar thermal conversion systems. A comparative study of TIM cover systems shows that honeycomb systems excel over other systems. TIM covers presently
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