Nickel-silicide process for ultra-thin-body SOI-MOSFETs

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Abstract

A self-aligned nickel-silicide process to reduce parasitic source and drain resistances in ultra-thin-body silicon-on-insulator (UTB-SOI)-MOSFETs is investigated. An optimized nickel-silicide process sequence including nickel sputter deposition, rapid thermal diffusion and compatible silicon nitride (Si3N4) spacers is demonstrated in UTB-SOI n-MOSFETs. Transistor on-currents and source/drain-resistivity are extracted from output and transfer characteristics and compared for various device layer thicknesses from 80 nm down to 15 nm. On-currents are improved up to a factor of 100 for the thinnest transistors by the introduction of self-aligned NiSi. Front and back gate interface qualities are extracted to evaluate their potential impact on mobility and on-currents specifically for ultra-thin devices.

Introduction

Scaling of CMOS transistors has reached a point, where new materials and new architectures are needed to fulfil the requirements set by the International Technology Roadmap for Semiconductors (ITRS) [1]. Silicon on insulator (SOI) is a promising material for future nanoscale CMOS circuits, especially if the thickness of the top-silicon or device layer is scaled far below 100 nm. Devices manufactured on such ultra-thin SOI are fully depleted in the off-state and exhibit superior short channel behaviour compared to bulk silicon or even partially depleted, thick SOI [2].

A major concern with ultra-thin-body (UTB) SOI MOSFETs is a large parasitic source to drain resistance due to extremely thin top-silicon films (see schematic in Fig. 1(a)), which severely limits device on-currents and performance. Promising solutions to reduce the resistivity are raised source and drain areas manufactured by selective epitaxy [3], by self-aligned polysilicon [4] or by self-aligned silicidation [5].

Nickel silicide has excellent electrical properties and has been investigated for reduction of source/drain resistivity [6] and as gate electrodes for next generation nano-CMOS devices [7]. In this work, a self-aligned nickel silicide process for source and drain leads of UTB MOSFETs on SOI is studied. Electrical parameters such as on-currents, source/drain resistivity and front and back interface trap densities are discussed for different devices with top-silicon thicknesses down to 15 nm.

Section snippets

Device fabrication

UTB MOSFETs have been fabricated using SOI-material with a buried oxide thickness (BOX) of tBOX = 200 nm and a top-silicon film in 〈1 0 0〉 orientation of tSi = 100 nm. The channel has been implanted with a Boron dose of 7E + 12 ions/cm2 at 18 keV, followed by a rapid thermal anneal (RTA) at 1100 °C for 4 min in inert ambient. The top-silicon layers have been thinned down to 80, 60, 30 and 15 nm, respectively, using dry oxidation and subsequent HF wet etch. The top-silicon etching for source, channel and drain

Experimental results and discussion

All measured transistors have gate lengths of L = 2 μm and gate widths of W = 20 μm. Output and transfer characteristics have been measured before and after nickel silicidation using an Agilent Parameter Analyser (4156B). Fig. 3(a) shows typical output characteristics – drain current IDS against source/drain voltage VDS – of an n-MOSFET on 15 nm top-silicon without nickel silicidation. The output characteristics after silicidation are shown in Fig. 3(b). In both cases, the drain/source-current is

Conclusions

In this work, a self-aligned nickel silicide process for ultra-thin-body SOI-MOSFETs has been successfully demonstrated. An increase of transistor on-currents Ion with a factor of up to 100 after silicidation has been observed. This gain is much more pronounced if the top-silicon thickness is decreased and this is attributed to dopant fluctuations in non-silicided source/drain leads in UTB MOSFETs with tSi = 15 nm. Even though it has been shown that the BOX/top-silicon interface has a comparable

Acknowledgements

Financial support by the Bundesministerium für Bildung und Forschung (bmb+f) under contract number 01 M 3142 A “KrisMOS” and by the European Commission under the frame of the Network of Excellence “SINANO” is gratefully acknowledged.

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