Water vapor permeation in polyimide membranes
Highlights
► Concentration polarization effects eliminated at elevated feed pressure. ► Permeabilities of water vapor, CO2 and CH4 obtained in mixed gas conditions. ► Water permeability increased with water vapor activity and CO2 pressure. ► CH4 and CO2 permeability declined as water vapor was added to the mixed gas feed.
Introduction
Gas separation membranes have been used commercially to separate gas mixtures. One important application is the capture of CO2 from methane in natural gas sweetening. Membranes with high CO2 permeabilities and selectivities also have great potential to be adopted in carbon dioxide capture from both pre and post combustion flue gases to mitigate against climate change. The implementation of such gas separation systems poses significant challenges. One of them is the presence of water vapor, a known plasticizer in membrane separation [1], [2], [3]. Water vapor is usually considered as a minor component of the system in such industrial carbon capture applications [4], [5]. However, this species often exhibits very different permeation behavior compared to other gas species because of its very small size and its high hydrogen bonding affinity [6], [7], [8]. To synthesize efficient membranes that perform well over many years of service, it is necessary to study and understand the permeation behavior of water vapor in polymeric membranes.
The transport of water vapor through a polymeric material has been studied in a number of areas: membrane dehumidification and dehydration [9], [10], [11], [12], protective apparel [13], and packaging and clothing materials [14]. Water vapor permeabilities of various polymer materials have been measured using a variety of techniques, but only a few of these studies have been extended to determine the water vapor sorption and transport properties and its effects on the permeation of other gas species [15], [16], [17]. Further, very few results have been obtained under elevated gas pressure. It is particularly difficult to obtain reliable permeability values under such conditions [18]. The combined effects of a high feed pressure and the very high permeability of water causes concentration polarization at the membrane surface and this can introduce a significant error into the measured values of the membrane gas permeability [18], [19], [20]. However, the ability to acquire water vapor and gas permeabilities under mixed gas conditions at such high pressures is essential for improving the design and operation of commercial scale natural gas sweetening and carbon capture facilities.
This paper applies an approach for simultaneously determining water vapor and gas permeabilities under atmosphere and elevated feed pressures, based on a modified mixed gas permeation apparatus in addition to minimizing concentration polarization effects. In particular, it is the first time that these permeabilities have been evaluated at the same time under elevated feed pressures in a laboratory scale flat sheet membrane system. Two polyimides, typical of those used in natural gas separation [21], are used to understand the effect upon membrane performance of exposure to humidified methane and wetted carbon dioxide and methane mixtures.
Section snippets
Water vapor in polymeric membranes
Glassy polymeric membranes such as those that are the focus of this study can generally be described by a dual mode sorption model [22]. In this case, the polymer can be considered as comprising of a ‘matrix’ of polymer chains that behave in a manner comparable to a rubbery polymer and a series of larger microvoids within which gas sorption occurs in a manner similar to that of a porous solid. These microvoids are often referred to as Langmuir microvoids, because sorption in this region
Membrane preparation
Polysulfone (Aldrich), Matrimid 5218 (poly(3,3′-4,4′-benzophenone tetracarboxylic – dianhydride diaminophenylindane, Huntsman Chemical CO.) and 6FDA-TMPDA (2,2′-bis(3,4′-dicarboxyphenyl) hexafluoropropane dianhydrid-2,3,5,6-tetramethyl-1,4-phenylenediamine) synthesized in house [32] were cast as dense flat sheets. The casting solution containing 2.5 (w/v%) of polymer in dichloromethane (Ajax Finechem, AR grade) was filtered in casting rings on glass plates. The membranes were dried at room
Water sorption
The water sorption isotherms for Matrimid and 6FDA-TMPDA dense films are presented in Fig. 4(a). 6FDA-TMPDA exhibits higher water concentrations than Matrimid over the full range of vapor activities. Both sorption curves show no evidence of being concave to the pressure axis, which is usually indicative of the dual mode sorption model. This may suggest that the Langmuir microvoids are filled at very low water activities, so that water sorption into the rubbery matrix dominates across most of
Conclusion
The study of the effect of water vapor in the feed stream of a mixed gas membrane separation system on the performance of industrial separation units is of considerable practical importance. Plasticization and clustering are possibly induced by water vapor as it permeates through a polymeric membrane. A water vapor permeation measuring rig was modified from a conventional mixed gas permeation system in this work for the measurement of these effects. The experimental set-up was validated by
Acknowledgements
The authors would like to thank the Particulate fluids Processing Centre (PFPC), a Special Research Centre of the Australian Research council and the Cooperative Research Centre for Greenhouse Gas Technologies (CO2CRC) for access to equipment and resources. Funding for this project is provided by the Australian Government through its CRC program.
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