Issue 84, 2017, Issue in Progress

Synthesis and characterization of two-component acidic ion intercalated layered double hydroxide and its use as a nanoflame-retardant in ethylene vinyl acetate copolymer (EVA)

Abstract

A series of two-component acidic ion intercalated layered double hydroxides (MgAlZn-X1/X2-LDHs) were synthesized by coprecipitation under microwave crystallization, and were further used as novel nanoflame-retardants for ethylene vinyl acetate (EVA). Various measurement methods have been employed to characterize the structure, morphology, thermal stability and combustible properties of the MgAlZn-X1/X2-LDHs and MgAlZn-X1/X2-LDHs/EVA nanocomposites. The results revealed that MgAlZn-LDHs were intercalated by different two-component acidic ions successfully, and nano-sized particles of MgAlZn-X1/X2-LDHs were achieved. The incorporation of MgAlZn-X1/X2-LDHs into EVA not only can significantly improve the thermal stability of EVA but also improve the thermal oxidative resistance. Compared with pure EVA (LOI = 19, no char yield), the limit oxygen index (LOI) values and char yield of MgAlZn-SnO32−/CO32−-LDHs/EVA (40/60) nanocomposite increased, reaching 29% and 28.40%, respectively. Meanwhile, the max smoke density (MSD) values and underwriters laboratories test (UL-94) of MgAlZn-SnO32−/CO32−-LDHs/EVA nanocomposite decreased by 2.98 and reached a UL-94 V-0 rating, respectively. The improvement of flame retardancy and smoke suppression of MgAlZn-SnO32−/CO32−-LDHs/EVA nanocomposite can be attributed to the intercalation of flame retardant elements into the LDH interlayer and laminate, and the synergistic flame retardant effects between two-component acidic ions, evidenced by the dramatically reduced peak heat release (68.5% reduction), total heat release values (22.2% reduction) and peak smoke production rate (71.2% reduction) obtained from cone calorimeter tests, as compared with that of pure EVA. As such, MgAlZn-SnO32−/CO32−-LDHs could be applied as a promising high-efficiency flame retardant with the function of smoke suppression.

Graphical abstract: Synthesis and characterization of two-component acidic ion intercalated layered double hydroxide and its use as a nanoflame-retardant in ethylene vinyl acetate copolymer (EVA)

Article information

Article type
Paper
Submitted
10 Aug 2017
Accepted
10 Nov 2017
First published
17 Nov 2017
This article is Open Access
Creative Commons BY license

RSC Adv., 2017,7, 53064-53075

Synthesis and characterization of two-component acidic ion intercalated layered double hydroxide and its use as a nanoflame-retardant in ethylene vinyl acetate copolymer (EVA)

X. Zhou, H. Chen, Q. Chen and Q. Ling, RSC Adv., 2017, 7, 53064 DOI: 10.1039/C7RA08859K

This article is licensed under a Creative Commons Attribution 3.0 Unported Licence. You can use material from this article in other publications without requesting further permissions from the RSC, provided that the correct acknowledgement is given.

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