Issue 32, 2015

Fabrication of molds for PDMS microfluidic devices by laser swelling of PMMA

Abstract

The volume increase experienced by Polymethylmethacrylate (PMMA), a common thermoplastic material, when subjected to a fast heating–cooling cycle by the action of an ultraviolet laser beam has been investigated in this work. The effects of laser power, focusing, writing speed, cooling and number of exposures on the dimensions of ridges formed by surface swelling were quantified. The biggest swellings, having near Gaussian cross-sectional shapes, were obtained by performing laser treatments with the polymer immersed in water. The laser swelling technique was applied to the fabrication of molds for microfluidic chips made from Polydimethylsiloxane (PDMS) and the results of the study are discussed within this framework. The method allows the rapid fabrication of molds with a very smooth finish, providing dimensional accuracy appropriate for replication of complex PDMS microfluidic devices.

Graphical abstract: Fabrication of molds for PDMS microfluidic devices by laser swelling of PMMA

Article information

Article type
Paper
Submitted
08 Jan 2015
Accepted
04 Mar 2015
First published
04 Mar 2015

RSC Adv., 2015,5, 25089-25096

Author version available

Fabrication of molds for PDMS microfluidic devices by laser swelling of PMMA

E. Joanni, J. Peressinotto, P. S. Domingues, G. D. O. Setti and D. P. D. Jesus, RSC Adv., 2015, 5, 25089 DOI: 10.1039/C5RA03122B

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