Issue 9, 2022

Bioconversion of wastewater-derived cresols to methyl muconic acids for use in performance-advantaged bioproducts

Abstract

Catalytic fast pyrolysis of biomass is a promising technology to generate biofuel blendstocks. This process generates a carbon-rich wastewater, which represents a loss of carbon that could be converted to co-products. Here, we explored the biological conversion of methyl phenols (cresols), a major component of biomass pyrolysis wastewater, into 2-methyl and 3-methyl muconic acids for use as polymer building blocks and plasticizers. We engineered Pseudomonas putida KT2440 to convert all three cresol isomers, o-, m-, and p-cresol, into their methyl muconic acid counterparts via the heterologous aromatic hydroxylase DmpKLMNOP from Pseudomonas putida CF600. We optimized conversion of cresols by expressing a heterologous (methyl)catechol dioxygenase ClcA from Rhodococcus opacus 1CP, followed by proof-of-concept fed-batch bioreactor cultivations. Methyl muconic acids and the hydrogenated methyl adipic acids were incorporated into nylons and plasticizers to evaluate potential performance advantages relative to existing materials. Methyl muconic acids in nylon-6,6 analogs substantially reduced melting and glass transition temperatures and enable post-polymerization modifications, and incorporating methyl adipic acid into nylon-6,6 analogs leads to a slightly reduced glass transition temperature and a 12% reduction in water permeability relative to nylon-6,6. When methyl diacids were incorporated into plasticizers for poly(vinyl chloride), they exhibit lower glass transition temperatures at the same mass loadings as phthalic acid and adipic acid-based plasticizers. The methyl diacids were also predicted to exhibit reduced health and environmental risks compared to phthalic acid. Overall, this study encompasses the selection of a target product from an exemplary waste stream to the demonstration of multiple industrially relevant performance advantages relative to petroleum-derived analogs and highlights the potential for biological waste stream valorization.

Graphical abstract: Bioconversion of wastewater-derived cresols to methyl muconic acids for use in performance-advantaged bioproducts

Supplementary files

Article information

Article type
Paper
Submitted
09 Dec 2021
Accepted
25 Mar 2022
First published
31 Mar 2022
This article is Open Access
Creative Commons BY-NC license

Green Chem., 2022,24, 3677-3688

Bioconversion of wastewater-derived cresols to methyl muconic acids for use in performance-advantaged bioproducts

W. R. Henson, N. A. Rorrer, A. W. Meyers, C. B. Hoyt, H. B. Mayes, J. J. Anderson, B. A. Black, L. Jayakody, R. Katahira, W. E. Michener, T. A. VanderWall, D. Salvachúa, C. W. Johnson and G. T. Beckham, Green Chem., 2022, 24, 3677 DOI: 10.1039/D1GC04590C

This article is licensed under a Creative Commons Attribution-NonCommercial 3.0 Unported Licence. You can use material from this article in other publications, without requesting further permission from the RSC, provided that the correct acknowledgement is given and it is not used for commercial purposes.

To request permission to reproduce material from this article in a commercial publication, please go to the Copyright Clearance Center request page.

If you are an author contributing to an RSC publication, you do not need to request permission provided correct acknowledgement is given.

If you are the author of this article, you do not need to request permission to reproduce figures and diagrams provided correct acknowledgement is given. If you want to reproduce the whole article in a third-party commercial publication (excluding your thesis/dissertation for which permission is not required) please go to the Copyright Clearance Center request page.

Read more about how to correctly acknowledge RSC content.

Social activity

Spotlight

Advertisements