Skip to main content
Log in

Microstructure and mechanical properties of weld fusion zones in modified 9Cr-1Mo steel

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

Modified 9Cr-1Mo steel finds increasing application in power plant construction because of its excellent high-temperature properties. While it has been shown to be weldable and resistant to all types of cracking in the weld metal and heat-affected zone (HAZ), the achievement of optimum weld metal properties has often caused concern. The design of appropriate welding consumables is important in this regard. In the present work, plates of modified 9Cr-1Mo steel were welded with three different filler materials: standard 9Cr-1Mo steel, modified 9Cr-1Mo, and nickel-base alloy Inconel 182. Post-weld heat treatment (PWHT) was carried out at 730 and 760 °C for periods of 2 and 6 h. The joints were characterized in detail by metallography. Hardness, tensile properties, and Charpy toughness were evaluated. Among the three filler materials used, although Inconel 182 resulted in high weld metal toughness, the strength properties were too low. Between modified and standard 9Cr-1Mo, the former led to superior hardness and strength in all conditions. However, with modified 9Cr-1Mo, fusion zone toughness was low and an acceptable value could be obtained only after PWHT for 6 h at 760 °C. The relatively poor toughness was correlated to the occurrence of local regions of untransformed ferrite in the microstructure.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. R. Blume: Proc. 5th Int. Conf. on Materials for Advanced Power Engineering, Liege, Belgium, 1994, Part I, pp. 15–30.

    Google Scholar 

  2. T. Fujita: Met. Progr. Mag., 1986, No. 8, pp. 35–40.

  3. L.M. Wyatt: Proc. Int. Conf. on Ferritic Steels for Fast Reactor Steam Generators, S.F. Pugh and E.A. Little, eds., BNES, London, England, 1978, pp. 27–34.

    Google Scholar 

  4. J. Orr, F.R. Beckitt, and G.D. Fawkie: Proc. Int. Conf. on Ferritic Steels for Fast Reactor Steam Generators, S.F. Pugh and E.A. Little, eds., BNES, London, England, 1978, pp. 91–109.

    Google Scholar 

  5. V.K. Sikka, C.T. Ward, and K.C. Thomas: Proc. Int. Conf. on Ferritic Steels for High Temperature Applications, A.K. Khare, ed., ASM, Metals Park, OH, 1983, pp. 65–84.

    Google Scholar 

  6. Atsura Iseda, Minoru Kubota, Yozo Hayase, Satomi Yamamoto, and Kunihiko Yoshikawa: Sumitomo Res., 1998, May (36), pp. 17–30.

  7. C. Coussement and A. Dhooge: Int. J. Pressure Vessels and Piping, 1991, pp. 163–78.

  8. J. Brozda and M. Zeman: Welding Int., 1995, vol. 9 (12), pp. 33–44.

    Article  Google Scholar 

  9. M.K. Booker, V.K. Sikka, and B.L.P. Booker: Proc. Int. Conf. on Ferritic Steels for High Temperature Applications, A.K. Khare, ed., ASM, Metals Park, OH, 1983, pp. 257–72.

    Google Scholar 

  10. Sadahiko Murase, Takashi Shiraishi, Yoshiki Kamemura, Tohru Mimino, and Takahiro Kanero: Proc. Int. Conf. on Ferritic Steels for High Temperature Applications, A.K. Khare, ed., ASM, Metals Park, OH, 1983, pp. 116–30.

    Google Scholar 

  11. S.K. Albert, T.P.S. Gill, A.K. Tyagi, S.L. Mannan, S.D. Kulkarni, and P. Rodriguez: Welding J., 1997, vol. 76, pp. 135s-142s.

    Google Scholar 

  12. R. Blume, K.E. Leich, H. Heuser, and F.W. Meyer: Stainless Steel Europe, 1995, Apr., pp. 49–53.

  13. S. Dittrich, V. Gross, and H. Heuser: Proc. Nat. Welding Seminar, Jamshedpur, 1994.

  14. J. Brozda and M. Zeman: Welding Int., 1996, vol. 10 (5), pp. 58–68.

    Article  Google Scholar 

  15. Y. Tsuchida, K. Okamoto, and Y. Tokunaga: Welding Int., 1996, vol. 10 (6), pp. 27–33.

    Article  Google Scholar 

  16. D. Dugre, M. Julien, F. Pellicani, and J.C. Valliant: Ferritic Steels for High Temperature Use in Boilers and Petrochemical Applications, The P91 Book, Vallourec Industries, Cedex, France, 1992, p. 60.

    Google Scholar 

  17. Wendell B. Jones: Proc. Int. Conf. on Ferritic Steels for High Temperature Applications, A.K. Khare, ed., ASM, Metals Park, OH, 1983, pp. 116–30.

    Google Scholar 

  18. Wendell B. Jones, C.R. Hills, and D.H. Polonis: Metall. Trans. A, 1991, vol. 22A, pp. 1049–58.

    Article  CAS  Google Scholar 

  19. T.W. Nelson, J.C. Lippold, and M.J. Mills: Sci. Technol. Welding Joining, 1998, vol. 3 (5), pp. 249–55.

    Article  CAS  Google Scholar 

  20. S.J. Sanderson: Proc. Int. Conf. on Ferritic Steels for High Temperature Applications, A.K. Khare, ed., ASM, Metals Park, OH, 1983, pp. 65–84.

    Google Scholar 

  21. J.O. Nilsson, B. Lundquist, and M. Lonnberg: Welding J., 1994, vol. 73, pp. 45–49.

    CAS  Google Scholar 

  22. M. Regev, S. Berger, and B.Z. Weiss: Welding J., 1996, vol. 75, pp. 261s-268s.

    Google Scholar 

  23. F. Pellicani, J.C. Valliant, H. Godinot, and J. Roget: Proc. 5th Int. Conf. on Materials for Advanced Power Engineering, D. Coutsouradis et al., eds., Liege, Belgium, 1994, Part I, p. 415–24.

    Google Scholar 

  24. FBTR/33410/1993—Fast Breeder Test Reactor specification for the qualification of the welding consumables as proposed by IGCAR, Kalpakkam, India, 1993.

  25. A. Barnes: TWI Report No. 509/1995, TWI, Abington, UK, May 1995.

  26. J. Gouch and H. Muir: Met. Constr., 1981, vol. 13 (3), pp. 150–58.

    Google Scholar 

  27. Z. Zhang, A.W. Marshall, and J.C.M. Farrar: Proc. Int. Conf. on Integrity of High-Temperature Welds, organized by IOM Communications, I MECH E, co-sponsored by TWI, published by Professional Engineering Publishing Limited, London, and Bury, St Edmunds, United Kingdom, 1998, pp. 77–91.

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Sireesha, M., Sundaresan, S. & Albert, S.K. Microstructure and mechanical properties of weld fusion zones in modified 9Cr-1Mo steel. J. of Materi Eng and Perform 10, 320–330 (2001). https://doi.org/10.1361/105994901770345033

Download citation

  • Received:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1361/105994901770345033

Keywords

Navigation