CAD-CAM in dentistry
It is possible to produce complete crowns, inlays, and onlays as well as fixed prostheses from various materials through use of computer-aided design and manufacturing. This report from France stresses the clinical application of this system.
After a long period of research, computer-aided design and computer-aided manufacturing (CAD-CAM) in dentistry has become clinically applicable. This article Ù exclusively aimed at the clinical practice of dentistry. Setting aside scientific considerations, the practitioner will learn, through this paper, how the system is used.
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CAD-CAM resin composites: Effective components for further development
2024, Dental MaterialsThis paper summarizes the effective components of computer-aided design and computer-aided manufacturing (CAD-CAM) resin composites that contribute to achieving greater mechanical properties and further development.
In silico multi-scale analysis, in silico nonlinear dynamic finite element analysis (FEA), and artificial intelligence (AI) were used to explore the effective components of CAD-CAM resin composites. The effects of the filler diameter and silane coupling ratio on the mechanical properties of CAD-CAM resin composites have been clarified through multi-scale analysis. The effects of the filler contents, and filler and monomer compositions have been investigated by AI algorithms. The fracture behavior of CAD-CAM composite crown was analyzed using in silico non-linear dynamic FEA. The longevity of CAD-CAM composite crown was assessed through step-stress accelerating life testing (SSALT).
As the filler diameter decreases, there is an increase in elastic moduli and compressive strengths at the macroscale. At the nanoscale, a decrease in the filler diameter results in a decrease in the maximum value of the maximum principal strain. When the silane coupling ratio decreases, there is a decrease in the elastic modulus and compressive strength. According to the exhaustive search and feature importance analysis based on the AI algorithm, the combination of certain components was narrowed down to achieve a flexural strength of 269.5 MPa. The in silico non-linear FEA successfully detected the sign of the initial crack of the CAD-CAM composite molar crown. The SSALT revealed that CAD-CAM resin composite molar crowns containing nanofillers with a high fraction of resin matrix demonstrated great longevity.
This paper summarized the effective components of CAD-CAM resin composites for their further development. The integration of in vitro and in silico approaches will expedite the advancement of CAD-CAM resin composites, offering benefits such as time efficiency and reduction of material waste for researchers and manufacturers.
Effect of firing time and wall thickness on the biaxial flexural strength of 3D-printed zirconia
2024, Dental MaterialsTo evaluate the effect of accelerated firing on 3D-printed zirconia.
To check if formulae provided by ISO 6872 can be extended to thin samples, finite element analyses were carried out in advance of fabricating 3-mol% yttria-stabilized tetragonal zirconia polycrystal discs by milling and by 3D-printing. Four groups (n = 38 each) of 3D-printed specimens were produced with two nominal thicknesses (0.6 mm and 1.2 mm) and two firing strategies (long: 51 h, accelerated: 14.5 h). In the milled group (thickness 1.2 mm, n = 30), a standard firing program (9.8 h) was selected. Biaxial flexural strength tests were applied and mean strength, characteristic strength, and Weibull modulus were calculated for each group. Differences were analyzed using Welch ANOVA and Dunnett-T3 post-hoc tests.
Maximum tensile stresses occurring during biaxial strength testing can be calculated according to ISO 6872 for thin samples with b > 0.3 mm. Variability of measured strengths values was smaller for milled zirconia compared with 3D-printed zirconia. The 1.2-mm-thick 3D-printed samples had significantly decreased strength after accelerated firing than after long firing. However, for the 0.6-mm-thick samples, comparable mean biaxial strength values of about 1000 MPa were measured for both firing protocols.
At the moment, long fabrication time for zirconia restorations is a major drawback of 3D-printing when compared with milling technology. This investigation showed that the strength of 0.6-mm-thick zirconia discs fabricated by 3D-printing was not impaired by accelerated firing. Thus, overnight firing of thin-walled 3D-printed zirconia restorations could be possible.
Trueness and precision of complete arch dentate digital models produced by intraoral and desktop scanners: An ex-vivo study
2023, Journal of DentistryThe study aimed to compare the trueness and precision of five intraoral scanners (Emerald S, iTero Element 5D, Medit i700, Primescan, and Trios 4) and two indirect digitization techniques for both teeth and soft tissues on fresh mandibular and maxillary cadaver jaws.
The maxilla and mandible of a fully dentate cadaver were scanned by the ATOS industrial scanner to create a master model. Then, the specimens were scanned eight times by each intraoral scanner (IOS). In addition, 8 polyvinylsiloxane (PVS) impressions were made and digitized with a Medit T710 desktop scanner. Stone models were then poured and again scanned with the desktop scanner. All IOS, PVS, and stone models were compared to the master model to calculate the mean absolute surface deviation for mandibular teeth, maxillary teeth, and palate.
For mandibular teeth, the PVS trueness was only significantly better than the Medit i700 (p < 0.001) and Primescan (p < 0.05). In maxillary teeth, the PVS trueness was significantly better than all IOSs (p < 0.05–0.001); the stone trueness was significantly better than Emerald S (p < 0.01), Medit i700 (p < 0.001) and Primescan (p < 0.01). In the palate, PVS and stone trueness were significantly lower than the iTero Element 5D (p < 0.01) and Trios 4 (p < p < 0.01). Stone trueness was significantly lower than the Medit i700 (p < 0.05). The precision in the palate was significantly lower for PVS and stone than for Emerald S (p < 0.01, p < 0.05), iTero Element 5D (p < 0.01, p < 0.01), Primescan (p < 0.001, p < 0.001), and Trios 4 (p < 0.001, p < 0.01). Significant differences in trueness between the IOSs were observed only in the mandibular teeth. The Medit i700 performed worse than Emerald S (p < 0.01) and iTero Element 5D (p < 0.01). For mandibular teeth, the Medit i700 was significantly more precise than Primescan (p < 0.01) and the Emerald S (p < 0.05). The Trios 4 was significantly less precise than Emerald S (p < 0.05). The precision of Medit i700 was significantly worse than iTero Element 5D (p < 0.01) for maxillary teeth, as well as the Primescan (p < 0.01) and Trios 4 (p < 0.05) for the palate.
In general, indirectly digitized models from PVS impressions had higher trueness than IOS for maxillary teeth; precision between the two methods was similar. IOS was more accurate for palatal tissues. The differences in trueness and precision for mandibular teeth between the various techniques were negligible.
All investigated IOSs and indirect digitization could be used for complete arch scanning in mandibular and maxillary dentate arches. However, direct optical digitization is preferable for the palate due to the low accuracy of physical impression techniques for soft tissues.
Design of wear facets of mandibular first molar crowns by using patient-specific motion with an intraoral scanner: A clinical study
2023, Journal of Prosthetic DentistryAlthough computer-aided design has become popular, restorations are typically designed from static occlusion and dynamically by using an average-value virtual articulator. Patient-specific motion recorded by using an intraoral scanner has rarely been used to design restorations, and its design ability has not been analyzed.
The purpose of this clinical study was to record patient-specific motion by using an intraoral scanner and to analyze its ability to design the morphology of the wear facets on mandibular first molar crowns.
An intraoral scanner was used to scan complete arch digital casts and to record patient-specific motion of 11 participants. Right and left mandibular first molars were selected as the target teeth. The complete crown preparations of the target teeth were virtually prepared on the digital mandibular casts by using the Geomagic Studio 2013 software program. High points were created by elevating the wear facets of the target teeth by 0.3 mm in the occlusal direction to generate digital wax patterns. The Dental System software program was used to design crowns with the anatomic coping design method. Occlusal adjustment with static occlusion (STA crown), with the average-value virtual articulator (DYN crown), and with patient-specific motion (FUN crown) was carried out. The crowns adjusted with these 3 methods were compared with the original wear facets. The mean value and root mean square (RMS) of 3D deviation were measured. One-way ANOVA was used to analyze the influence of the occlusal surface design methods on the morphology of the wear facets (α=.05).
The STA crowns had the poorest results with the mean ±standard deviation 3D deviation value of 0.15 ±0.05 mm and RMS value of 0.19 ±0.04 mm. The best results occurred in the FUN group, with the mean ±standard deviation 3D deviation value of 0.05 ±0.06 mm and RMS value of 0.13 ±0.03 mm. Significant differences were found among the 3 groups (P<.01). Except for the RMS value between the STA and DYN groups, significant differences were found between groups from the pairwise comparisons.
The occlusal surface of the crowns designed by using the patient-specific motion recorded with the intraoral scanner had the best coincidence with the morphology of the wear facets on the original teeth.
Innovations in intraoral scanner (IOS) technology are opening up ever more indications for computer-aided design and manufacturing (CAD-CAM). The manufacturers claim that the latest generations of scanners allow the digitizing of root canal preparations. However, there is a lack of studies evaluating the quality of the optical impressions made for this type of treatment.
The purpose of this study was to evaluate the measurement error of 4 IOSs and a laboratory scanner used for the digitizing of root canal preparations and to highlight the effect of the presence or absence of adjacent teeth on the quality of the digital model.
Two models: one presenting adjacent teeth, one without adjacent teeth, both presenting a 10 mm deep nominal conical pit mimicking a root canal preparation were fabricated. Each model was scanned 10 times with a laboratory scanner (E3) and 4 intraoral scanners (Primescan, Omnicam, TRIOS 4, and Medit i700). The digital models were then exported as standard tessellation language (STL) files and analyzed to evaluate the mean measurement error of the digitizing of the root preparation at three different depths: 0–3 mm, 3–6 mm, and 6–9 mm. Significant differences were assessed with a 1-way ANOVA test and the pairwise comparison between scanners was done by Tukey’s multiple comparison test.
Statistical differences were found between scanners (P < 0.05). The mean measurement error ranged from 9.8 ± 0.5 μm with the Medit i700 to 28.2 ± 10 μm with the E3. The E3 and Omnicam scanners were in some cases incapable of digitizing the conical preparation in its entirety. The group Primescan, TRIOS 4, and Medit i700 showed minimally significant differences. The presence of adjacent teeth had a negative effect on the model quality for some scanners, mainly because of the obstruction of the IOS’s head.
Significant differences were found among the dental scanners used for digitizing root canal preparations. Optical impressions with modern intraoral scanners seem to be an adapted method of registration of root canal preparation for post-and-copings of post-and-cores fabrication.
The trueness of an intraoral scanner in scanning different post space depths
2022, Journal of DentistryThe purpose of this in vitro study was to evaluate the trueness of scanning the post space up to 20 mm with an intraoral scanner (IOS).
We captured 20-, 18-, 16-, 14-, 12-, and 10-mm length post space scans using an IOS (Primescan) eight times each by shortening the apical 2 mm end of the same mandibular canine tooth. The reference impressions of each length group were taken using a light-body polyvinyl siloxane impression material and were scanned with an extraoral scanner. The recorded standard tessellation language (STL) data of all impressions were uploaded to a 3D matching program for the trueness evaluation via the root mean square (RMS) calculation. For the statistical analysis, the Kruskal-Wallis and post-hoc Mann-Whitney U nonparametric tests were performed to compare the differences among the groups (α=0.05).
The median RMS values increased in direct proportion to the length of the post space from 10 mm (357.1 µm) to 20 mm (897.5 µm). We noted a significant difference among groups (p< 0.001). In the pairwise comparisons, there were no significant differences between the 14 mm and 16 mm groups (p=0.431) or between the 18 mm and 20 mm groups (p=0.036), while other paired groups showed significant differences (p=0.001).
The scanned space depth affected the trueness of the IOS (Primescan). If the post depth was below 14 mm, and the minimum diameter was 2.2 mm, Primescan could be used for impressions of the post-core structure, simplifying the impression procedure.
IOS seems to be a promising technology for taking digital impressions of post spaces, but cannot be recommended as a routine procedure at its present stage, as final results are highly dependent on the clinical situation. Further studies with different IOS systems are needed to gain sound evidence.