MATERIALS TRANSACTIONS
Online ISSN : 1347-5320
Print ISSN : 1345-9678
ISSN-L : 1345-9678
Weld Penetration and Marangoni Convection with Oxide Fluxes in GTA Welding
Shanping LuHidetoshi FujiiHiroyuki SugiyamaManabu TanakaKiyoshi Nogi
Author information
JOURNAL FREE ACCESS

2002 Volume 43 Issue 11 Pages 2926-2931

Details
Abstract

Active flux can modify the fusion zone geometry dramatically in GTA welding (A-TIG). In the present study, in order to investigate the effect of the active flux on the Marangoni convection in the welding pool, bead-on-plate specimens are made on SUS304 stainless steel pre-placed with single active flux, Cu2O, NiO, Cr2O3, SiO2 and TiO2 by the GTA process. Weld pool cross-sections and the bead surface morphology are analyzed by optical microscopy after welding. The oxygen content in the weld metal is measured using a HORIBA EMGA-520 Oxygen/Nitrogen Analyzer. The results showed that the depth/width ratio of the weld pool was closely related to the oxygen content in the pool. The oxygen content in the weld metal increases with the quantity of fluxes, Cu2O, NiO, Cr2O3, SiO2 and TiO2. However, for the TiO2 oxide flux, the highest oxygen content in the weld metal is below 200 ppm. As the oxygen content in the weld metal is in a certain range of 70–300 ppm, the depth/width ratio increases to 1.5 to 2.0 times. Too low or too high oxygen content in the pool does not increase the depth/width ratio. The oxygen from the decomposition of the flux in the welding pool alters the surface tension gradients on the weld pool surface, and hence, changes the Marangoni convection direction and the weld pool penetration depth.

Content from these authors
© 2002 The Japan Institute of Metals and Materials
Previous article Next article
feedback
Top