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Article

Improved Fractional Open Circuit Voltage MPPT Methods for PV Systems

1
Shamoon College of Engineering, Beer-Sheva 84100, Israel
2
The Andrew and Erna Viterbi Faculty of Electrical Engineering, Technion—Israel Institute of Technology, Haifa 3200003, Israel
3
Department of Software Science, Tallinn University of Technology, Akadeemia tee 15a, 12618 Tallinn, Estonia
*
Author to whom correspondence should be addressed.
Electronics 2019, 8(3), 321; https://doi.org/10.3390/electronics8030321
Submission received: 1 March 2019 / Accepted: 8 March 2019 / Published: 14 March 2019
(This article belongs to the Special Issue Grid Connected Photovoltaic Systems)

Abstract

:
This paper proposes two new Maximum Power Point Tracking (MPPT) methods which improve the conventional Fractional Open Circuit Voltage (FOCV) method. The main novelty is a switched semi-pilot cell that is used for measuring the open-circuit voltage. In the first method this voltage is measured on the semi-pilot cell located at the edge of PV panel. During the measurement the semi-pilot cell is disconnected from the panel by a pair of transistors, and bypassed by a diode. In the second Semi-Pilot Panel method the open circuit voltage is measured on a pilot panel in a large PV system. The proposed methods are validated using simulations and experiments. It is shown that both methods can accurately estimate the maximum power point voltage, and hence improve the system efficiency.

1. Introduction

One challenge that frequently arises in photovoltaic (PV) systems is that the output voltage, current and power constantly vary, due to irradiation and temperature changes. Figure 1a shows that the output current is mostly effected by irradiance changes, while the output voltage is mostly effected by temperature changes.
In order to operate the PV array at maximum efficiency it is crucial to extract maximum power from the PV system (Figure 1b). As a result, many Maximum Power Point Tracking (MPPT) methods have been developed in recent years. These methods vary in complexity, type, cost, efficiency, number of sensors, and required hardware. Papers [1,2,3,4,5,6,7,8,9] compare between common MPPT methods and explain the main differences between them. For example, paper [1] compares the efficiency, stability, and quality of different MPPT methods; [2] compares several MPPT methods with respect to the amount of energy extracted from the (PV) panel, tracking factor, PV voltage ripple, dynamic response, and the number of sensors; paper [3] discusses the advantages and drawbacks of different MPPT methods, and provide guidelines for choosing the most suitable MPPT method for a specific PV system; paper [4] compares the Perturb and Observe, Incremental Conductance, Fractional Open Circuit Voltage and Fractional Short Circuit Current methods; [5] presents detailed description and classification of MPPT techniques based on the number of control variables, types of control strategies, types of circuitry, and common practical/commercial applications; [6] presents the general architectures of different MPPT techniques, and discusses their main advantages and disadvantages; [7] presents a detailed survey of artificial neural network MPPT techniques; [8] presents a survey of conventional and advanced MPPT methods, and analyzes the effects of varying meteorological conditions; [9] presents a comparative study of seven common MPPT algorithms.
MPPT methods can be divided into three major categories. The first category includes methods that continuously track the voltage and/or current, without using empirical data. The main advantage of such methods is that they do not require prior knowledge of the PV array characteristics. As a result, these are usually accurate for varying irradiance and temperature. Common MPPT methods associated with this category are Incremental Conductance (IC) [10,11,12,13,14,15,16,17,18,19], Hill Climbing (HC) [20,21,22,23,24,25,26,27,28,29,30], Perturb and Observe (P&O) [31,32,33,34,35,36,37,38], and fuzzy logic techniques [39,40,41,42,43]. The second category includes MPPT methods that calculate the MPP based on apriori data, without continuous tracking the voltage and current. The data often include typical voltage-current curves for different irradiances and temperatures. The main advantage of such methods is that they require less current and/or voltage sensors. However, such methods usually cannot precisely track the MPP for any irradiance and temperature changes. several methods belonging to this category are Fractional Open Circuit Voltage (FOCV) [44], Fractional Short Circuit current (FSCC) [38,45], Curve Fitting [46], and Look-up Tables [47]. The third category includes hybrid methods, that use both measurements and apriori data. For instance, paper [48] presents an MPPT method that uses a Neural Network. Another example is shown in paper [49], which presents a modified Perturb and Observe method with adaptive duty cycle step. All MPPT algorithms are implemented as part of the control circuitry of a DC-DC converter that connects the PV array to the load [50,51].
The Fractional Open Circuit Voltage method, belonging to the second category discussed above, has been explored in several recent works [44,52,53,54,55]. The method is based on the almost linear relationship that exists between the open-circuit voltage- V o c and the V m p p voltage:
V m p p = K p v V o c ,
where the constant K p v is the voltage factor. This constant can be calculated based on the panel V-I curves, and is usually in the range 0.7–0.9. Typically this value is specified in the panel’s datasheet. To estimate the V m p p voltage using the FOCV method, the open circuit voltage is measured and multiplied by the voltage factor. The measured open-circuit voltage typically allows an accurate estimation of the V m p p voltage, since the voltage factor remains almost constant for changing irradiance and temperature. The open circuit voltage is periodically sampled by momentarily disconnecting the load. The frequency and duration of the sampling process directly influence the accuracy of the estimated V m p p , where high frequency and/or large duty-cycles improves the estimation accuracy, but also increase the power loss.
This issue may be solved by using an additional pilot cell, which is similar to other cells in PV array but is used only for open-circuit voltage measurements, as shown in Figure 2. If the pilot cell has the same irradiance and temperature as the other cells then the open circuit voltage can be measured directly, without disconnecting the load. However, since the pilot cell is isolated from the PV panel, it does not produce useful power. The major advantage of the FOCV method in comparison to other common methods such as Incremental Conductance, Perturb and Observe and Hill Climbing are low cost and simple implementation.
Two general challenges of the FOCV method are to improve the accuracy and to reduce the power loss. In this light, this study proposes an improved Fractional Open Circuit Voltage (FOCV) which is an extension to [52]. The main idea is to reduce the power loss during open-circuit voltage measurements by replacing the pilot cell by a semi-pilot cell. During normal operation, the semi-pilot cell is a part of the PV array and contributes to the total generated power. The open-circuit voltage is measured when the semi-pilot cell is disconnected from the array. As a result the power of the semi-pilot cell is lost only when it is disconnected, and not constantly. The measured open-circuit voltage is used by the control circuitry of the DC/DC converter which implements the FOCV MPPT algorithm. The main advantage of the proposed approach is that the semi-pilot cell power is utilized efficiently, and the power supplied to the load is almost unaffected. The main challenges is to properly design the switching period of the semi-pilot cell in order to extract maximum power, and to efficiently track the MPP during and following a switching event.
The paper is organized as follows. Section 2 explains the proposed semi-pilot cell approach. Section 3 explains the simulation setups. Section 4 presents simulation and analysis of the proposed SPC-FOCV method under irradiance and temperature variations. Section 5 discusses the proposed semi-pilot panel SPP-FOCV method. Section 6 shows experimental validation and analysis of the SPP-FOCV method. Conclusions are presented in the last section.

2. The Proposed Semi-Pilot Cell SPC-FOCV Method

The main purpose of the proposed semi-pilot cell (SPC) FOCV approach is to reduce the power loss in comparison to the conventional FOCV method. The semi-pilot cell is integrated into the PV array and delivers power to the load as other PV cells. However, unlike the other cells, the semi-pilot cell can be disconnected from the PV array in order to measure the open-circuit voltage. The semi-pilot cell operation cycle can be divided into two stages. During the first stage (supply period), there are no measurements of the open circuit voltage and the semi-pilot cell supplies power to the load. During the second stage (measurement period), the semi-pilot cell is disconnected from the array, and the open-circuit voltage is measured, as shown in Figure 3. during this stage the semi-pilot cell is bypassed by a switch, which can be implemented by a MOSFET as shown in Figure 4.
The average power supplied to the load ( P sup ) over a complete cycle depends on the duty cycle and the number of PV cells in the PV module (see Figure 5) and can be calculated by
P sup = P 1 + P 2 = P max D c + N 1 N P max ( 1 D c ) ,
where N is the number of cells in the PV array, P max is the maximal power that can be supplied by the PV, P 1 is the supplied power during the first stage, P 2 is the supplied power during the second stage, and D c is the duty cycle of semi-pilot cell switching.
The total power loss of the switches are comprised of conduction and switching losses:
Δ P s w = P c + P s w .
Note that only the power loss of switch 1 and bypass switch are considered, while losses of switch 2 are neglected since it only connects and disconnects the voltage sensor. The current through switch 2 is zero. The power losses of switch 1 and bypass switch are different because switch 1 is operated with V m p p and I m p p that correspond to n cells while the bypass switch is operated at the MMP that corresponds to n 1 cells. The conduction power losses during the operation cycle are calculated by:
P c = P c , s w 1 D c + P c , b p ( 1 D c ) ,
where P c , s w 1 and P c , b p are the conduction losses of the switch 1 and bypass switch and they can be calculated by:
P c , s w = I D 2 R D S ( o n ) ,
where I D is the current that flows through a Mosfet and R D S ( o n ) is Drain to Source On resistance. The switching losses of each switch can be calculated by:
P s w = I D V D D ( t r + t f ) 2 F s w ,
where V D D is the voltage that is blocked by the Mosfet, F s w is the switching frequency and t r and t f are the rise and fall times respectively. The power that is lost during the open circuit voltage measurement can be calculated as:
Δ P m e a s = P max P sup .
The total power losses can be calculated by:
Δ P t o t = Δ P s w + Δ P m e a s .
The efficiency of the proposed method can be calculated by:
η = P sup Δ P t o t P max .
Table 1 shows a comparison between the conventional FOCV, pilot cell FOCV, and proposed semi-pilot cell FOCV methods, in terms of output power, power losses and efficiency. The conventional FOCV-MPPT method also uses two Mosfets in order to switch the PV array between the load and the voltage sensor and therefore, the power losses of the switches has to be considered.
It can be seen from this Table that the power losses in the conventional FOCV are directly related to the switches power losses and switching duty cycle i.e., they depend on the duration of the voltage sampling and while the power losses in the pilot cell FOCV are defined only by the output power of the pilot cell. The power losses in the SPC-FOCV depend both on the output power of the semi-pilot cell, the switching duty cycle and switches power losses.

3. Simulation Setup

The Simulink simulation setup of the proposed SPC-FOCV method is shown in Figure 6. The accuracy of the simulation is defined by the sample time of 1 × 10−8 s. The simulated circuit consists of PV array with nine cells connected in series and additional series connected semi-pilot cell. This PV array feeds the load through Buck-Boost DC-DC converter. All cells have similar parameters which are detailed in Table 2. In this example, temperature of all cells is 25 °C and irradiance is W/m2.
Three Mosfet switches are used in order to implement the SPC-FOCV method. Switch 1 is used for semi-pilot cell connection to the array during supply periods and disconnection from the array during measurement periods. Switch 2 connects the semi-pilot cell to voltmeter during measurement periods and disconnects it during supply periods. Bypass switch bypasses disconnected semi-pilot cell during measurement periods in order to allow continuous feeding of the load by the remaining nine cells.
The control unit presented in Figure 7. The main objectives of the control unit are switches operation, calculation of the V m p p voltage according to the corresponding period and PWM signal generation for the Buck-Boost converter. The input of the control unit is measured open circuit voltage of the semi-pilot cell while the outputs are switching signals (S1, S2) for the switches and PWM signal for the Buck-Boost converter.
The switches are operated by the Control unit according to the following principle. During supply periods, switch 1 is closed while switches 2 and bypass are open. During measurement periods, switch 1 is open while switches 2 and bypass are closed. The frequency of the operation cycle and its duty cycle are synchronized by the Pulse generator that supplies switching signal to switch 1 (output S1). The switching signal for switch 2 and bypass switch is obtained by applying “Not” logical operator to the Pulse generator’s signal (output S2).
The V m p p voltage of whole PV array is calculated by multiplication of the measured open circuit voltage of the semi-pilot cell, voltage factor and number of cells. However, the number of cells varies according to the operation period. During supply periods, the number of cells is n ( n = 10 in this example) and therefore, the V m p p voltage is calculated by V m p p = n V o c K p v . During measurement periods, the number of cells is n 1 and the V m p p voltage is calculated by V m p p = ( n 1 ) V o c K p v . To match the calculation of the V m p p voltage to the corresponding period i.e., to the corresponding number of cells, the control unit uses signal switch that is synchronized to the Pulse generator. The signal switch passes through the value of calculated V m p p voltage according to the appropriate operation period. Therefore, the calculated V m p p voltage will vary between the supply and measurement periods.
In each operation period, the Buck-Boost converter is tuned to the calculated V m p p voltage in accordance with the number of cells (n or n 1 ) that are feeding the converter. This will ensure maximum possible output power of the PV array for each operation period. To set the Buck-Boost converter to the calculated V m p p voltage, the control unit generates the corresponding PWM signal that is supplied to the converter.

4. Simulation and Analysis of the Proposed SPC-FOCV Method under Irradiance and Temperature Variations

4.1. SPC-FOCV Operation under Irradiance Variations

The graph of the simulated PV array’s output power vs. output voltage for constant cells temperature of 25 °C and different irradiance values is shown in Figure 8. The output power vs. output voltage curves are obtained by the simulation circuit shown in Figure 9 where the irradiance of the PV array is changed according to the desired curve i.e., 100%, 80%, etc. The simulated PV array consists of ten series connected cells (the parameters of the cells are shown in Table 2) and feeds the load that is implemented by varying voltage source that is swept between zero to the value (6 V) of the array’s open circuit voltage.
This graph can be used in order to measure the value of the PV array’s V m p p voltage for each specific irradiance. This measured V m p p voltage is for ten series connected cells and corresponds to the supply period.
Before application of the SPC-FOCV method, it is important to know the value of the voltage factor K p v for different irradiance levels. The voltage factor values can be calculated according to (1) or taken from the manufacturer’s datasheet. The calculated voltage factor vs. irradiance is shown in Table 3. It can be seen that the voltage factor is constant for all irradiance values except for values of 200 W/m2 and lower, where the voltage factor slightly decreases. Therefore, small error in V m p p estimation is expected for irradiances below 200 W/m2.
Three different scenarios were simulated and analyzed. The presented simulation results were obtained by the simulation circuit from Figure 6 where irradiance conditions were matched to each scenario. In all three cases, the open circuit voltage measurement on the semi-pilot cell was performed every 0.99 s for 0.01 s (operation cycle is 1 s, D c = 99%). The temperature of the cells was set to 25 °C. The first scenario corresponds to a sunny day with constant maximal irradiance of 1000 W/m2, as shown in Figure 10. During the open circuit voltage measurement periods, the control unit sets the input voltage of the DC-DC converter to the value of the corresponding V m p p voltage that is calculated by multiplication of the semi-pilot’s measured open circuit voltage 0.6 V by the voltage factor 0.816 and by the n 1 = 9 cells: V m p p = ( n 1 ) V o c K p v = 4.4 V. The converter’s operation at the V m p p = 4.4 V ensures maximal PV array output power during the measurement period. In this scenario the irradiance and temperature conditions are constant. Therefore, in all measurement periods, the measured open circuit voltage of the semi-pilot will have the same value of 0.6 V. When the measurement period ends, the control unit uses previously measured V o c in order to calculate new V m p p voltage that corresponds to n cells: V m p p = n V o c K p v = 4.896 V. The control unit sets the input voltage of the DC-DC converter to 4.896 V during the following supply period in order to ensure maximal PV array output power.
The second scenario simulates cloudy conditions of varying irradiance between 200 to 230 W/m2 with randomly generated irradiance noise, as shown in Figure 11. It can be seen from Figure 11 that irradiance noise adds noise to the Pv array’s output power. In the first measurement period between 0–0.01 s, the measured open circuit voltage is 0.538 V. The DC-DC converter is tuned to V m p p = 3.94 V. In the following supply period between 0.01–1 s the DC-DC converter is tuned to V m p p = 4.38 V. During this supply period, the irradiance increases but the DC-DC converter remains tuned to 4.38 V until the next measurement period where the V m p p voltage will be updated. Therefore, during the period between 0.2–1 s, the PV array’s output power is 5.36 W (not maximal) instead of 5.39 W (maximal power). The mismatch is very small 0.7%. This mismatch can be avoided by increasing the cycle’s frequency. At the second measurement period between 1–1.01 s, the irradiance was increased to 220 W/m2 and the measured open circuit voltage equals 0.542 V. Therefore, the DC-DC converter is tuned to V m p p = 3.97 V. In the following supply period between 1.01–2 s the DC-DC converter is tuned to V m p p = 4.41 V. However, the irradiance variations continue and the tuned V m p p is also not maximal.
The third case presents the sudden drop in the irradiance from 900 to 600 W/m2, as shown in Figure 12. In this example, the first two measuring periods corresponding to 0–0.01 s and 1–1.01 s are performed under the same irradiance of 900 W/m2. Therefore, the same open circuit voltage of 0.596 V is measured on the semi-pilot. During these measuring periods, the DC-DC converter is set to the V m p p = 4.37 V. After these measurement periods begin supply periods that take place between 0.01–1 s and 1.01–2 s. The corresponding DC-DC converter’s voltage is calculated by V m p p = 4.86 V. Although there is change of irradiance in the middle of the second supply period (at 1.5 s) from 900 to 600 W/m2, the DC-DC converter will stay tuned to the 4.86 V voltage which is not the maximal power voltage for the irradiance of 600 W/m2. As a result, the output power of the PV array will be 15.7 W instead of maximal 15.78 W. The difference between the maximal and obtained powers is only 0.08 W (0.5%) because V m p p voltage is almost uninfluenced by the irradiance variations unlike the I m p p current which is significantly effected by the irradiance changes, see Figure 8. This small mismatch can be further reduced by increasing the frequency of the operation cycle according to the irradiance conditions. During the third measurement period (2–2.01 s), the measured open circuit voltage of the semi-pilot is 0.58 V that corresponds to the V m p p = 4.26 V. After the third measurement period, in the following supply periods, the DC-DC converter is operated with V m p p = 4.73 V which is updated to the irradiance of 600 W/m2 and the output power of the PV array is increased to 15.78 W. These simulations show that the proposed SPC-FOCV method is accurate for constant and varying irradiance conditions.
The first scenario was extended and simulated for constant irradiance values of 800, 600, 400, and 200 W/m2. The V m p p voltages calculated by SPC-FOCV method can be compared to the V m p p voltages measured from the graph shown in Figure 9. This comparison is presented in Table 4 which shows that there is an accurate match between the measured and estimated V m p p until irradiance values of 200 W/m2, where the estimation error rises from zero to 0.2%.
The proposed SPC-FOCV method is compared to the conventional FOCV, pilot cell-based FOCV and P&O methods in Table 5, for different irradiance levels and duty cycles D c at constant cells temperature of 25 °C, which is the nominal temperature of the cells. The comparison is based on PV supplied power P sup , total power losses Δ P t o t , and the efficiency η .
The SPC-FOCV calculated power losses for different irradiance values are shown in Table 6. It can be seen that the sum of the calculated switching losses of switches 1 and bypass has very low values- [uW] and therefore, only the the conduction losses effect the total power losses of the Mosfets. If the switching frequency will be significantly increased to the values of kHz, the switching losses will become more dominant and they will have to be taken into account.
Table 5 shows that for all simulated values of irradiance and duty cycles, the proposed SPC-FOCV method ensures highest supplied power P sup , lowest power losses P l o s s and as a result highest efficiency compared to the conventional FOCV and the pilot cell methods.
The increase of the duty cycle results in higher efficiency. Therefore, the duty cycle should be set to the highest possible value. The operation frequency should be defined according to two parameters- estimation accuracy and switching power losses. The increase of the operation frequency will result in better accuracy of the estimated V M P P voltage but the Mosfet power losses will be also increased and the efficiency will be decreased. Therefore, the operation frequency should be matched according to the irradiance conditions of the PV installation.
The P&O method identifies the maximum power point without disconnection of the PV from the load and therefore, the power losses are zero and its efficiency is 100%. However, the implementation of the P&O method is more complicated and requires DSP.

4.2. SPC-FOCV Operation under Temperature Variations

Other set of simulations was performed for temperature variations between 25 °C to 65 °C while the irradiance was kept constant at 1000 W/m2 (the nominal temperature of the simulated panel is 25 °C). The graph of the simulated PV output power vs. output voltage curves for different temperature values is shown in Figure 13. This graph can be used in order to measure the value of the PV array’s V m p p voltage for each specific temperature. These curves were obtained by using simulation setup shown in Figure 9 where the temperature of the PV array was changed according to the desired curve. It can be seen that the temperature variations significantly effect the open-circuit voltage which is reduced when the temperature is increased. The calculated voltage factor for different temperature values is shown in Table 7.
Table 7 shows that the voltage factor decreases when temperature changes from 45 °C to 65 °C. Therefore, for these temperature values an error in V m p p estimation is expected.
The PV panel from the previous section was operated by SPC-FOCV at 25 to 35, 45, 55, and 65 °C with operation cycle of 1 s and D c = 99%. The V m p p voltages calculated by SPC-FOCV method under varying temperatures can be compared to the V m p p voltages measured from the graph shown in Figure 13. This comparison is presented in Table 8. It can be seen that V m p p estimation error appears at temperature of 45 °C and increases with the temperature rise. At temperature of 65 °C, the estimation error is maximal 0.95%. However, this error value is very low and acceptable according to IEEE standards.
It can be seen that the SPC-FOCV method provides precise estimation of V m p p voltage during the irradiance and temperature changes except for high temperature and/or low irradiance values where small errors are present. Additional errors can appear if the irradiance or temperature vary very fast while the frequency of the operation cycle is too low and not matched to the rate of changes in irradiance or temperature. This inaccuracy can be reduced or completely avoided by increasing the frequency of the operation cycle according to the irradiance or temperature conditions.
The semi-pilot cell and its switching mechanism has to be integrated into the PV array during its manufacturing process. The proposed SPC-FOCV method is more suitable for small PV systems consisted of limited number of PV panels. The integration of the semi-pilot cell in every panel of a large PV system with many PV panels would require high manufacturing costs.

5. Semi-Pilot Panel SPP-FOCV Method

The SPP-FOCV method is intended for application in large PV systems consisted of many PV panels, see Figure 14. The semi-pilot panel method is the extended version of the semi-pilot cell method and their operation principle is similar. The V m p p voltage of the whole PV system is estimated by measuring the open circuit voltage of the semi-pilot panel. The operation cycle is divide into two stages- during the first stage the semi-pilot panel feeds the load and during the second stage, the semi-pilot panel is switched off from the array by two transistors and bypassed by the diode. During the measurement only N 1 panels supply power to the load. Unlike the SPC-FOCV where semi-pilot cell and its switching circuit have to be internally integrated into the PV array during PV manufacturing, the semi-pilot panel and the switching circuit in the SPP-FOCV method are external and can be installed during the deployment of the PV system. Equations (2)–(9), which were presented earlier for SPC-FOCV method, are also valid for the SPP-FOCV method.

6. Experimental Validation and Analysis of the SPP-FOCV Method

To experimentally verify the operation of the proposed SPP-FOCV method, a special box was constructed, see Figure 15. The purpose of this box is to set the desired irradiance values for each PV panel and to eliminate the effect of light from outside. Six 500 W lamps were installed on the top of the box. Each pair of lamps is installed above PV panel and equipped with dimmer that allows precise irradiance control. For each experiment, the lamps were tuned to the specific irradiance values that were applied to the PV panels.
The three tested PS10M-12/B PV panels are connected in series and installed inside the box, under the lamps, as shown in Figure 16. The principle scheme of the experimental setup is shown in Figure 17. It is operated in the same manner as explained in Section 3. Each panel consists of 36 mono-crystal Si solar cells connected in series. The parameters of the panels are shown in Table 9. The calculated voltage factor of these PV panels is 0.8. The third panel is the semi-pilot panel equipped with three Mosfet switches (switches 1, 2 and bypass). The control unit for switches and Buck-Boost converter control is implemented by Altera DE2. The switches are implemented by CSD19531KCS Mosfets. The open circuit voltage of the semi-pilot panel is measured by the voltage sensor and its value is transfered to the Altera. The accuracy of the voltage sensor used in the experimental setup is ±5 mV. The PV array’s output power is measured by the GPM-8212 multi-meter whose accuracy is ±0.2% of reading.
Two sets of experiments were performed in order to verify the proposed FOCV-SPP method. The complete operation cycle of the semi-pilot panel was set 1 s (frequency 1 Hz) with duty cycle of 99% i.e., the semi-pilot panel feeds the load during 0.99 s together with other two panels and disconnected for open circuit voltage measurement for 0.01 s. The V m p p voltage was estimated by multiplying the measured open circuit voltage of the switched semi-pilot panel by voltage factor K p v and the number of solar modules in the PV array (three). The estimated V m p p voltage was compared to the directly measured V m p p voltage that was obtained before testing the FOCV-SPP method. To obtain the directly measured V m p p voltage, three PV panels were tested for each irradiance value under load implemented by varying voltage source that was swept between zero to V o c = 64.2 V voltage of the array.
During the first set of experiments, the V m p p voltage was estimated by the FOCV-SPP method for different irradiance values while the ambient and PV cells temperature was 25 °C. The comparison between directly measured and FOCV-SPP calculated V m p p voltage for this set of experiments is shown in Table 10.
It can be seen that estimation of the V m p p voltage by the proposed SPP-FOCV algorithm is precise under various irradiance conditions. The maximal estimation error is around 1.4%.
The second set of experiments was performed under partial shading conditions. In general, the standard FOCV method is not intended for use under partial shading conditions, as well as many other common MPPT methods such as P&O, IC etc. The accuracy of these methods is limited under partial shading conditions. Therefore, the proposed SPP-FOCV method which is improvement of the standard FOCV method, is also is not intended for implementation under partial shading conditions. A lot of special MPPT methods for partial shading conditions were developed and presented in the literature [56,57,58].
To understand how the accuracy of the proposed SPP-FOCV method will be effected under partial shading conditions, the experimental setup was tested under three partial shading cases while the temperature of the cells was 25 °C. In the first case, the irradiance of 400 W/m2 was applied to the PV panel 1, 600 W/m2 to the PV panel 2 and 800 W/m2 to the PV panel 3 (semi-pilot panel). In the second case, the irradiance of 800 W/m2 was applied to the PV panel 1, 600 W/m2 to the PV panel 2 and 400 W/m2 to the PV panel 3 (semi-pilot panel). In the third case, the irradiance of 800 W/m2 was applied to the PV panel 1, 400 W/m2 to the PV panel 2 and 600 W/m2 to the PV panel 3 (semi-pilot panel). The obtained experimental results are shown in Table 11.
This Table shows that the lowest estimation error of 3.8% was obtained in case 1 where the irradiance on the semi-pilot panel was highest (800 W/m2) while the largest error (13.1%) was obtained in case 2 where the irradiance on the semi-pilot panel was lowest (400 W/m2). Therefore, in some cases of the partial shading, the proposed SPP-FOCV method will be accurate enough while in other cases, its accuracy will be limited and the special partial shading MPPT methods should be used.

7. Conclusions

Two general challenges of the conventional FOCV method are to improve the accuracy and to reduce the power loss. To solve these issues, we propose to reduce the power loss during open-circuit voltage measurements by replacing the pilot cell by a semi-pilot cell. During normal operation, the semi-pilot cell is a part of the PV array and contributes to the total generated power. The open-circuit voltage is measured when the semi-pilot cell is disconnected from the array. As a result the power of the semi-pilot cell is lost only when it is disconnected, and not constantly. The proposed methods are validated using simulations and experiments. It is shown that both methods can accurately estimate the maximum power point voltage, and hence improve the overall efficiency.

Author Contributions

All authors have worked on this manuscript together and all authors have read and approved the manuscript.

Funding

This research received no external funding.

Conflicts of Interest

The authors declare no conflicts of interest.

References

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Figure 1. The output voltage and current variations during irradiation and temperature changes. (a) PV module voltage-current graphs versus solar irradiance and temperature; (b) Maximum power point of a PV module.
Figure 1. The output voltage and current variations during irradiation and temperature changes. (a) PV module voltage-current graphs versus solar irradiance and temperature; (b) Maximum power point of a PV module.
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Figure 2. Pilot cell configuration.
Figure 2. Pilot cell configuration.
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Figure 3. Semi-pilot cell disconnection during open-circuit voltage measurement.
Figure 3. Semi-pilot cell disconnection during open-circuit voltage measurement.
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Figure 4. PV panel configuration during one measurement cycle. (a) First stage: all N cells provide power to the load, semi-pilot cell is connected to the array; (b) Second stage: semi-pilot cell is disconnected from the array.
Figure 4. PV panel configuration during one measurement cycle. (a) First stage: all N cells provide power to the load, semi-pilot cell is connected to the array; (b) Second stage: semi-pilot cell is disconnected from the array.
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Figure 5. Operation cycle.
Figure 5. Operation cycle.
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Figure 6. Simulation setup of SPC-FOCV methods.
Figure 6. Simulation setup of SPC-FOCV methods.
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Figure 7. Control unit.
Figure 7. Control unit.
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Figure 8. Output power with respect to output voltage during irradiance changes (100% irradiance corresponds to 1000 W/m2).
Figure 8. Output power with respect to output voltage during irradiance changes (100% irradiance corresponds to 1000 W/m2).
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Figure 9. Simulation setup for obtaining output power vs. output voltage curves. Temperature of the cells is 25 degrees.
Figure 9. Simulation setup for obtaining output power vs. output voltage curves. Temperature of the cells is 25 degrees.
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Figure 10. Scenario 1: Sunny day with constant irradiance.
Figure 10. Scenario 1: Sunny day with constant irradiance.
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Figure 11. Scenario 2: Cloudy day with varying irradiance.
Figure 11. Scenario 2: Cloudy day with varying irradiance.
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Figure 12. Scenario 3: Sudden drop in the irradiance.
Figure 12. Scenario 3: Sudden drop in the irradiance.
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Figure 13. Output power with respect to output voltage for various temperatures.
Figure 13. Output power with respect to output voltage for various temperatures.
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Figure 14. PV array configuration during one measurement cycle. (a) First stage: all N panels provide power to the load, semi-pilot panel is connected to the array; (b) Second stage: the semi pilot panel is disconnected from the array.
Figure 14. PV array configuration during one measurement cycle. (a) First stage: all N panels provide power to the load, semi-pilot panel is connected to the array; (b) Second stage: the semi pilot panel is disconnected from the array.
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Figure 15. The box with six lamps and three dimmers that was designed for the experiments.
Figure 15. The box with six lamps and three dimmers that was designed for the experiments.
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Figure 16. The experimental setup with three PS10M-12/B PV modules connected in series, loads, and electronic control.
Figure 16. The experimental setup with three PS10M-12/B PV modules connected in series, loads, and electronic control.
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Figure 17. The principle scheme of the experimental setup.
Figure 17. The principle scheme of the experimental setup.
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Table 1. Comparison between conventional FOCV, pilot cell FOCV, and proposed semi-pilot cell FOCV methods.
Table 1. Comparison between conventional FOCV, pilot cell FOCV, and proposed semi-pilot cell FOCV methods.
ConventionalPilot CellProposed
P sup P max D c P max P max D c + N 1 N P max ( 1 D c )
Δ P m e a s P max ( 1 D c ) P max / N P max P sup
Δ P s w P c D c + P s w 0 P c + P s w
Δ P t o t P max ( 1 D c ) + P c D c + P s w P max / N P max P sup + P c + P s w
η ( P sup Δ P t o t ) / P max 1 1 N ( P sup Δ P t o t ) / P max
Table 2. Simulation parameters.
Table 2. Simulation parameters.
PV Cell ParametersValueMosfet ParametersValue
Series resistance [W]0 R D S ( o n ) resistance [Ω]0.0064
Short open circuit voltage [V]0.6Internal diode forward voltage [V]0.8
Short circuit current [A]6Internal diode resistance [Ω]0.001
Quality factor1.5
Nominal temperature [°C]25
Table 3. The calculated voltage factor for different irradiance values.
Table 3. The calculated voltage factor for different irradiance values.
Irradiance [W/m2]1000800600400200
K p v (calculated)0.8160.8160.8160.8160.815
Table 4. Comparison between measured and estimated V m p p voltages for different irradiance values.
Table 4. Comparison between measured and estimated V m p p voltages for different irradiance values.
Irradiance [W/m2]1000800600400200
V m p p (measured) [V]4.8964.8254.7364.6084.39
V m p p (estimated by SPC-FOCV) [V]4.8964.8254.7364.6084.38
Error [%]00000.2
Table 5. Comparison between the proposed SPC-FOCV, conventional FOCV, and the pilot cell-based FOCV methods.
Table 5. Comparison between the proposed SPC-FOCV, conventional FOCV, and the pilot cell-based FOCV methods.
Irradiance [W/m2]1000600200
MethodPmaxPsupΔPtotηPmaxPsupΔPtotηPmaxPsupΔPtotη
SPC ( D c = 99%)27.1427.110.2299.0715.7815.760.0999.34.844.830.01899.42
SPC ( D c = 95%)27.14270.3398.2615.7815.70.1598.544.844.810.03898.59
SPC ( D c = 90%)27.1426.860.4797.2315.7815.620.2397.524.844.790.08597.21
Pilot Cell27.1424.422.719015.7814.21.57904.844.350.4890
FOCV ( D c = 99%)27.1426.860.4597.3115.7815.620.2197.654.844.790.04897.97
FOCV ( D c = 95%)27.1425.781.5389.3515.7814.990.8489.674.844.590.24789.73
FOCV ( D c = 90%)27.1424.422.8879.3615.7814.21.6379.654.844.350.43780.84
P&O27.1427.14010015.7815.7801004.844.840100
Table 6. Calculated switches power losses for different irradiance values, SPC-FOCV. Switching frequency is 1 Hz.
Table 6. Calculated switches power losses for different irradiance values, SPC-FOCV. Switching frequency is 1 Hz.
Irradiance [W/m2]1000600200
Conduction power losses [W]0.190.078.15m
Switching power losses [W]0.29u0.17u0.051u
Total power losses Δ P s w [W]0.190.078.15m
Table 7. The calculated voltage factor for different temperature values.
Table 7. The calculated voltage factor for different temperature values.
Temperature2535455565
K p v (calculated)0.8160.8160.8010.7950.789
Table 8. Comparison between directly measured and SPC-FOCV estimated V m p p voltage for different temperature values.
Table 8. Comparison between directly measured and SPC-FOCV estimated V m p p voltage for different temperature values.
Temperature2535455565
V m p p (measured) [V]4.8964.7354.494.34.11
V m p p (estimated by SPC-FOCV) [V]4.8964.7354.5734.4114.249
Error [%]000.280.510.95
Table 9. Technical parameters of PS10M-12/B PV module.
Table 9. Technical parameters of PS10M-12/B PV module.
ParameterValue
Rated power [W]10
Open circuit voltage [V]21.4
Short circuit current [A]0.68
Rated voltage [V]16.8
Rated current [A]0.6
Nominal operation temperature [°C]45
Table 10. Experimental comparison between directly measured and SPP-FOCV estimated V m p p voltage for different irradiance values. The temperature of the PV cells is 25 °C.
Table 10. Experimental comparison between directly measured and SPP-FOCV estimated V m p p voltage for different irradiance values. The temperature of the PV cells is 25 °C.
Irradiance [W/m2]1000800600400200
Output power [W]30.323.7317.110.74.9
Directly measured V m p p voltage [V]50.24947.345.543
SPP-FOCV estimated V m p p voltage [V]50.148.947.144.942.4
Measured V o c of semi-pilot panel [V]20.8720.3719.618.718
Estimation error [%]0.10.20.41.31.4
Table 11. Experimental comparison between directly measured and SPP-FOCV estimated V m p p voltage under partial shading conditions. The temperature of the PV cells is 25 °C.
Table 11. Experimental comparison between directly measured and SPP-FOCV estimated V m p p voltage under partial shading conditions. The temperature of the PV cells is 25 °C.
Case123
Irradiance on PV panel 1 [W/m2]400800800
Irradiance on PV panel 2 [W/m2]600600400
Irradiance on PV panel 3 (semi-pilot panel) [W/m2]800400600
Directly measured V m p p voltage [V]50.850.850.8
SPP-FOCV estimated V m p p voltage [V]48.944.947.1
Measured V o c of semi-pilot panel [V]20.3718.719.6
Estimation error [%]3.813.17.8

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Baimel, D.; Tapuchi, S.; Levron, Y.; Belikov, J. Improved Fractional Open Circuit Voltage MPPT Methods for PV Systems. Electronics 2019, 8, 321. https://doi.org/10.3390/electronics8030321

AMA Style

Baimel D, Tapuchi S, Levron Y, Belikov J. Improved Fractional Open Circuit Voltage MPPT Methods for PV Systems. Electronics. 2019; 8(3):321. https://doi.org/10.3390/electronics8030321

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Baimel, Dmitry, Saad Tapuchi, Yoash Levron, and Juri Belikov. 2019. "Improved Fractional Open Circuit Voltage MPPT Methods for PV Systems" Electronics 8, no. 3: 321. https://doi.org/10.3390/electronics8030321

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