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Article

Influence of Ag on the Properties of Ca0.9Yb0.1MnO3 Sintered Ceramics

by
Andrés Sotelo
*,
Miguel A. Torres
,
María A. Madre
and
Juan C. Diez
Instituto de Ciencia de Materiales de Aragón (CSIC-Universidad de Zaragoza), C/María de Luna, 3, 50018 Zaragoza, Spain
*
Author to whom correspondence should be addressed.
Materials 2018, 11(12), 2503; https://doi.org/10.3390/ma11122503
Submission received: 14 November 2018 / Revised: 29 November 2018 / Accepted: 5 December 2018 / Published: 9 December 2018
(This article belongs to the Special Issue Recent Advances in Thermoelectric Materials)
Browse Figures
Versions Notes

Abstract

:
In this study, Ca0.9Yb0.1MnO3 + x wt.% Ag (with x = 0, 1, 3, 5, and 10) thermoelectric materials were prepared via the classical ceramic method. In spite of the very high sintering temperature (1300 °C), no significant Ag losses were observed following this process. Moreover, Ag addition enhanced cation mobility during sintering due to the formation of a liquid phase. Microstructurally, it was found that Ag decreases porosity; this was confirmed by density measurements. Ag was also found to promote the formation of a Ca2Mn2O5 secondary phase. Despite the presence of this secondary phase, samples with Ag displayed lower electrical resistivity than Ag-free ones, without a drastic decrease in the absolute Seebeck coefficient. The highest thermoelectric performances, which were determined by power factor, were obtained in 1 wt.% Ag samples. These maximum values are slightly higher than the best of those reported in the literature for sintered materials with similar compositions, with the additional advantage of their being obtained using a much shorter sintering procedure.

Graphical Abstract

1. Introduction

Thermoelectric (TE) devices can transform heat to electrical energy without using moving components. Consequently, they can increase the efficiency of energy-transforming systems [1] and decrease associated CO2 emissions, thereby playing an important role in the fight against global warming. These TE devices are built with p- and n-type TE materials connected electrically in series and thermally in parallel. At present, commercial devices are built with metal-based materials [2,3], with Bi-Te-based ones used most often due to their high TE performance. Unfortunately, their easy oxidation and/or evaporation at moderately high temperatures and in air drastically limits their use under these conditions [1]. On the other hand, in spite of their currently lower TE performance, oxide materials display much higher thermal and chemical stability in oxidative environments. They also have a higher relative abundance in the earth’s crust, are cheaper, and are less toxic. The main objective concerning these oxides is to enhance their TE figure-of-merit (ZT). This is defined as TS2/ρκ (S2/ρ is also called the power factor (PF)), where T, S, ρ, and κ are absolute temperature, Seebeck coefficient, electrical resistivity, and thermal conductivity, respectively [4].
These TE oxide materials belong to the family of transition metal oxide (TMO), due to the presence of transition metals within their composition. In these TMOs, p- and n-type conducting materials can be found, with the former consisting of either Bi–Ca–Co–O or Ca–Co–O [5,6,7], and the latter being either Ca–Mn–O or Sr–Ti–O [8,9,10]. Among these, p-type materials have been studied the most and usually show better TE properties than n-type materials [11,12,13]. Consequently, it is necessary to enhance the typical performance of the latter to raise the efficiency of thermoelectric modules. For this reason, MnO-based n-type materials possess a crucial advantage over those which are TiO-based, due to the possibility of producing the former without the need of reducing conditions during sintering [14,15,16,17]. However, pristine MnO compounds exhibit very poor electrical properties [18] due to their low carrier concentration, which can be enhanced by partially substituting calcium with rare earth cations [19]. Among these rare earth cations, one of the most effective, with regard to electrical properties, is Yb3+ [9,20,21,22].
Another way to enhance electrical properties in ceramic systems is to use metallic additions when both materials do not react under sintering conditions. One of the most useful metals for this purpose is Ag, which, besides enhancing electrical properties [23,24], is very good at improving mechanical properties [25,26,27]. Furthermore, even if Ag is molten at CaMnO3 sintering temperatures, no Ag losses are expected, as demonstrated in previous research [26].
The objective of this work was to improve the performance of Ca0.9Yb0.1MnO3/Ag composites via a short sintering process. This process can be performed by taking advantage of the beneficial effect of using a liquid phase, which allows faster cation diffusion at sintering temperatures. The modifications in structure and microstructure, induced by Ag addition, were studied and related to electrical properties, using Ag-free samples as a reference.

2. Materials and Methods

Ca0.9Yb0.1MnO3 + x wt.% Ag composites (x = 0, 1, 3, 5, and 10) were prepared using CaCO3 (≥ 99%, Aldrich, St. Louis, MO, USA), Mn2O3 (99%, Aldrich), Yb2O3 (99.9%, Aldrich), and Ag (≥ 99.9%, Aldrich) commercial powders. They were mixed in stoichiometric proportions and ball milled in water media in an agate ball mill for 30 min. The resulting slurries were dried using infrared radiation, followed by calcination at 900 °C for 12 h to decompose CaCO3. The powders were subsequently cold-uniaxially pressed at 275 MPa into pellets which were sintered at 1300 °C for 90 min. Following this, a final furnace cooling took place.
Identification of phases was made via powder X-ray diffraction (XRD), without any correction and with 2θ, from 10–70° using a Rigaku D/max-B X-ray powder diffractometer (copper target X-ray tube, 40 kV, 30 mA, CuKα radiation). Archimedes’ method was used for several samples of each composition to determine density values, using theoretical densities of 4.99 g/cm3 for Ca0.9Yb0.1MnO3 [20], and 10.5 g/cm3 for Ag [28]. Microstructures of the different samples were observed on transversal fractured and longitudinal surfaces in a field emission scanning electron microscope (FESEM, Zeiss Merlin, Oberkochen, Germany). Qualitative composition of the different phases was illustrated by an energy dispersive spectrometry (EDS) device.
Electrical resistivity and the Seebeck coefficient were determined in a LSR-3 system (Linseis GmbH, Selb, Germany) between room temperature and 800 °C, under a He atmosphere, in steady state mode. These data were used to evaluate TE performance through PF values.

3. Results and Discussion

Powder XRD patterns performed on sintered materials are displayed in Figure 1.
In Figure 1, it can be observed that Ca0.9Yb0.1MnO3 is the major phase (indicated by its diffraction planes) in all samples, independent of Ag addition, with a perovskite Pnma space group [29]. Additionally, the peaks identified by * and # indicate the presence of Yb-free Ca2Mn2O5 [30] and metallic Ag [31], respectively. The main difference observed between the samples is the formation of a Ca2Mn2O5 secondary phase when Ag is added to the samples. Furthermore, the amount of this secondary phase grew when Ag addition was increased. Consequently, it seems that the liquid phase (metallic Ag) produces a less formation of the thermoelectric Ca0.9Yb0.1MnO3 phase. This lower level of the thermoelectric phase can be linked to a lower oxygenation of the bulk sample, as has been reported for different systems [32,33], leading to the formation of a less oxygenated Ca2Mn2O5 phase. On the other hand, no shift in the XRD peaks was observed, indicating that Ag does not occupy any lattice site, and is maintained as metallic Ag.
FESEM observations performed on transversal fractured sections of samples showed that no significant differences can be observed among them. The typical microstructure of these samples is illustrated in Figure 2, where a representative image of the Ag-free samples is displayed.
As can be observed, all samples possess well connected grains with relatively high porosity levels. To determine the density of the different samples, Archimedes’ method was used, and the results are presented in Table 1.
These data clearly indicate that Ag addition increases density up to 5 wt.% content, with a subsequent decrease for higher Ag additions. This trend can be explained by the formation of liquid Ag during sintering, which enhances cation mobility at high temperatures and helps to decrease porosity.
These aforementioned features can be observed in representative SEM images obtained on polished longitudinal sections of samples. The images are displayed in Figure 3.
In the Ag-free samples, three different phases were identified by their contrast levels via EDS (see Figure 3a). The major sections (grey contrast, #1) correspond to the Ca0.9Yb0.1MnO3 thermoelectric phase, while the dark grey and white sections (#2, and #3) are associated with Yb-poor (Ca0.5Yb0.5MnO3) and Yb-rich (Ca0.95Yb0.05MnO3) compositions, respectively. When Ag was added to samples, modifications to these phases were produced. Yb-rich phase levels drastically decreased, and those of the Yb-poor phase disappeared, confirming the effect of the liquid phase on cation diffusion. In addition, a new Yb-free Ca2Mn2O5 secondary phase (#4) was formed in this process, probably due to a phase equilibrium modification induced by Ag. Moreover, very small metallic Ag particles (#5) can be found between the grains. These findings agree with XRD analysis, as previously discussed. Another characteristic which matches well with the density values displayed in Table 1 is the decrease in porosity with Ag addition up to 5 wt.%, as can be observed in Figure 3 (see black contrast).
Changes in electrical resistivity with temperature and Ag content are presented in Figure 4, together with their estimated errors (4%), in agreement with previously determined errors for this measuring system [34].
In Figure 4, it is easy to observe that Ag addition leads to a decrease in electrical resistivity, when compared with the Ag-free one, independently of Ag content, for the whole measured temperature range. Moreover, 1 wt.% Ag addition leads to a drastic decrease in electrical resistivity, due to the increase in density, more homogeneous Yb distribution, and a smaller amount of the Ca2Mn2O5 secondary phase. Greater Ag content promotes a slight increase in resistivity, due to higher Ca2Mn2O5 secondary phase levels. It is also clear that Ag does not drastically change sample behavior, which was metallic-like for all samples (dρ/dT > 0) in agreement with previous research [9,14,19,20,21,22]. The lowest value measured for 1 wt.% Ag samples, at room temperature (4 mΩ·cm), is much lower than that reported for undoped CaMnO3 (125 mΩ·cm) [35], reflecting the effect of electron doping induced by Yb. These values are in the range reported previously for Yb-doped sintered materials (2.5–7 mΩ·cm) [9,18,19,20], but were obtained via a much shorter sintering process (1.5 h in this study compared with 10–120 h in the literature). At high temperature (800 °C), resistivity values (8 mΩ·cm) follow the same trend; they are lower than that reported for undoped materials (35 mΩ·cm) [35], and are in the range of those for Yb-doped materials (4.2–9 mΩ cm) sintered for longer times [9,18,19,20].
Figure 5 displays Seebeck coefficient change with temperature for samples with different Ag content, together with their estimated errors (4%), in agreement with previously determined errors for this measuring system [34]. In all samples, S is negative, indicating that the main conduction mechanism is driven by electrons.
Furthermore, absolute S values decreased with Ag addition, compared with Ag-free samples, which is in agreement with their lower electrical resistivity. Consequently, the highest absolute values have been determined as belonging to Ag-free samples across the whole measured temperature range. The highest absolute value at room temperature (90 µV/K) is much lower than that measured for undoped materials (around 350 µV/K) [35] due to higher carrier concentration induced by Yb-doping in CaMnO3. This is within the range of that reported for Yb-doped samples (90–100 µV/K) [9,18,19,20]. At high temperature (800 °C) these relationships are maintained, with the measured value (around 160 µV/K) lower than for Yb-free samples (225 µV/K) [35], and about the same as for that measured in Yb-doped samples (140–160 µV/K) [9,18,20].
Using these electrical data, sample performances were calculated using their PF values. a PF variation with temperature as a function of Ag content is illustrated in Figure 6, together with estimated errors of around 9%.
The highest PF values were found in 1 wt.% Ag samples, mainly due to a significant decrease in electrical resistivity. The maximum value at room temperature (0.17 mW/K2m) is higher than that reported for Yb-free CaMnO3 (0.1 mW/K2m) [35]. However, it is slightly lower than that determined for Yb-doped materials (0.17–0.23 mW/K2m) [9,18,19,20], but these materials were sintered for longer times. Finally, at high temperatures (800 °C) the highest value (0.28 mW/K2m) is still much higher than that reported for CaMnO3 (0.17 mW/K2m) [35], and slightly higher than that obtained for Yb-doped materials (0.22–0.25 mW/K2m) [9,18,20].
These data provide evidence that high thermoelectric performance in Yb-doped CaMnO3 materials can be achieved via additions of Ag in small amounts. Metallic Ag promotes the formation of a liquid phase during sintering. This phase enhances cation mobility and density of samples within a very short processing time. However, it will still be necessary to optimize thermal treatment in order to decrease the amount of secondary phases before these materials can be used practically in thermoelectric devices. Even if Ag prices seem to be a drawback for their production, though, it should be mentioned that their costs are about 10 times lower than for those associated with the Yb-oxide.

4. Conclusions

In this study, Yb-doped CaMnO3 thermoelectric ceramics with different metallic Ag additions were successfully prepared via the classical ceramic method. Microstructure observations showed that Ag addition improves Yb cation diffusion and decreases porosity, which was confirmed by density measurements. On the other hand, Ag addition promotes the formation of a Yb-free Ca2Mn2O5 secondary phase. Despite the presence of this secondary phase, electrical resistivity decreased significantly, without a drastic decrease in the absolute Seebeck coefficient. The greatest improvement in thermoelectric performance was observed in 1 wt.% Ag-added samples. These maximum values are slightly higher than the best of those reported for Yb-doped sintered materials, with the advantage of having required a much shorter sintering procedure (1.5 h, compared with 10–120 h in the literature). It can be concluded that this procedure is very advantageous to acquiring the best properties reported in the literature for CaMnO3 materials, while decreasing, at the same time, the energy consumption used during the sintering process.

Author Contributions

Funding acquisition by A.S. and M.A.T.; investigation by A.S., M.A.M., and J.C.D.; methodology by M.A.T.; project administration by Andres Sotelo; supervision by Andres Sotelo; validation by M.A.M.; writing—original draft by Andres Sotelo; writing—review and editing by M.A.T., M.A.M., and J.C.D.

Funding

This research was funded by MINECO-FEDER grant number MAT2017-82183-C3-1-R, and Gobierno de Aragón-FEDER grant number T 54-17R.

Acknowledgments

Authors would like to acknowledge the use of Servicio General de Apoyo a la Investigación-SAI, Universidad de Zaragoza.

Conflicts of Interest

The authors declare no conflicts of interest. The funding sponsors (MINECO, FEDER and Gobierno de Aragón) had no role in the design of the study; in the collection, analyses, or interpretation of data; in writing the manuscript; or in the decision to publish the results.

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Materials 11 02503 g001 550
Figure 1. Powder X-ray diffraction (XRD) patterns, given in log scale on the y-axis, of Ca0.9Yb0.1MnO3 + x wt.% Ag samples after sintering for x = (a) 0; (b) 1; (c) 3; (d) 5; and (e) 10. Diffraction planes identify the peaks of the Ca0.9Yb0.1MnO3 phase, while * and # show those corresponding to Ca2Mn2O5 and metallic Ag, respectively.
Figure 1. Powder X-ray diffraction (XRD) patterns, given in log scale on the y-axis, of Ca0.9Yb0.1MnO3 + x wt.% Ag samples after sintering for x = (a) 0; (b) 1; (c) 3; (d) 5; and (e) 10. Diffraction planes identify the peaks of the Ca0.9Yb0.1MnO3 phase, while * and # show those corresponding to Ca2Mn2O5 and metallic Ag, respectively.
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Materials 11 02503 g002 550
Figure 2. Representative field emission scanning electron microscope (FESEM) micrograph performed on the transversal fractured surface of Ag-free Ca0.9Yb0.1MnO3 samples.
Figure 2. Representative field emission scanning electron microscope (FESEM) micrograph performed on the transversal fractured surface of Ag-free Ca0.9Yb0.1MnO3 samples.
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Figure 3. FESEM micrographs performed on representative polished surfaces of Ca0.9Yb0.1MnO3 + x wt.% Ag samples for x = (a) 0; (b) 1; and (c) 5. The different phases are indicated by numbers: #1 is Ca0.9Yb0.1MnO3; #2 is Yb-poor Ca1−xYbxMnO3; #3 is Yb-rich Ca1−xYbxMnO3; #4 is the Ca2Mn2O5 secondary phase; and #5 is metallic Ag. Black contrast is associated with porosity.
Figure 3. FESEM micrographs performed on representative polished surfaces of Ca0.9Yb0.1MnO3 + x wt.% Ag samples for x = (a) 0; (b) 1; and (c) 5. The different phases are indicated by numbers: #1 is Ca0.9Yb0.1MnO3; #2 is Yb-poor Ca1−xYbxMnO3; #3 is Yb-rich Ca1−xYbxMnO3; #4 is the Ca2Mn2O5 secondary phase; and #5 is metallic Ag. Black contrast is associated with porosity.
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Materials 11 02503 g004 550
Figure 4. Electrical resistivity change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
Figure 4. Electrical resistivity change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
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Figure 5. Seebeck coefficient change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
Figure 5. Seebeck coefficient change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
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Materials 11 02503 g006 550
Figure 6. PF change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
Figure 6. PF change with temperature for Ca0.9Yb0.1MnO3 + x wt.% Ag samples (given as a function of Ag content), together with their measurement errors.
Materials 11 02503 g006
Table
Table 1. Mean densities of Ca0.99Yb0.1MnO3 + x wt.% Ag samples, together with their standard errors. Relative densities are also given, taking as the theoretical density 4.99 g/cm3 for Ca0.99Yb0.1MnO3 [20], and 10.5 g/cm3 for Ag [28].
Table 1. Mean densities of Ca0.99Yb0.1MnO3 + x wt.% Ag samples, together with their standard errors. Relative densities are also given, taking as the theoretical density 4.99 g/cm3 for Ca0.99Yb0.1MnO3 [20], and 10.5 g/cm3 for Ag [28].
xDensity (g/cm3)Standard ErrorRelative Density (%)
03.740.0575
14.140.0383
34.370.0486
54.640.0291
104.530.0386

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MDPI and ACS Style

Sotelo, A.; Torres, M.A.; Madre, M.A.; Diez, J.C. Influence of Ag on the Properties of Ca0.9Yb0.1MnO3 Sintered Ceramics. Materials 2018, 11, 2503. https://doi.org/10.3390/ma11122503

AMA Style

Sotelo A, Torres MA, Madre MA, Diez JC. Influence of Ag on the Properties of Ca0.9Yb0.1MnO3 Sintered Ceramics. Materials. 2018; 11(12):2503. https://doi.org/10.3390/ma11122503

Chicago/Turabian Style

Sotelo, Andrés, Miguel A. Torres, María A. Madre, and Juan C. Diez. 2018. "Influence of Ag on the Properties of Ca0.9Yb0.1MnO3 Sintered Ceramics" Materials 11, no. 12: 2503. https://doi.org/10.3390/ma11122503

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