Spray Forming and Thermal Processing for High Performance Superalloys

Article Preview

Abstract:

A unique pilot low-pressure spray forming plant was established and its spray atomisation and deposition process developed to study the new processing methods for high performance materials and to develop spray forming technology suitable for making sound superalloy preforms. The results indicated that high density (>99%) preforms (billets and rings) with little gas pick-ups and with the microstructural features of rapidly solidified superalloys, i.e. refined equiaxed grains and uniform microstructure, could be achieved after the optimisation of the spray atomisation and deposition process. The effects of subsequent thermal processing on the density, microstructure and mechanical properties of the spray formed superalloy were investigated. Compared to the turbine disks and rings made by wrought superalloys, the spray formed superalloys with identical chemistry showed significantly improved metallurgical quality, higher mechanical properties, and better hot workability.

You might also be interested in these eBooks

Info:

Periodical:

Materials Science Forum (Volumes 475-479)

Pages:

2773-2778

Citation:

Online since:

January 2005

Export:

Price:

[1] R. H. Bricknell: Metall. Trans. A Vol. 17A (1986), p.583.

Google Scholar

[2] A. C. Cabral and A L. Haynes: The Fourth International Conference on Spray Forming, (Baltimore, MD, USA 1999).

Google Scholar

[3] M. G. Benz et al.: Powder Metallurgy, Vol. 37 (1994), p.213.

Google Scholar

[4] W. T. Carter et al.: Superalloys 718, 625, 706 and Various Derivatives (ed. E. A. Loria), (TMS, Warrendale, PA, USA 1997), p.27.

DOI: 10.7449/1997/superalloys_1997_835_839

Google Scholar

[5] S. Tian et al.: Superalloys 1992 (ed. R. D. Kissinger), (TMS, Warrendale, PA, USA 1996), p.729.

Google Scholar

[6] G. Zhang et al.: The Third Pacific Rim International Conference on Advanced Materials and Processing (ed. M. A. Imam et al. ), (TMS, Warrendale, PA, USA 1998), p.1687.

Google Scholar

[7] G. Zhang et al. :Proc. International Conference on Spray Deposition and Melt Atomisation (ed. K. Bauckhage et al. ), (Bremen University 2000), p.161.

Google Scholar