Material Behaviour of Armco-Iron and AISI 4140 at High Speed Deformation during Machining

Article Preview

Abstract:

During machining of metals high temperatures and deformations occur at the surface layers leading to changing component states. Depending on the thermal and mechanical set of stress microstructural changes like residual stresses and grain refinement can be found. Grain refinement is influenced by the amount of deformation. In the present investigations high deformations of the surface layers are realized by using the cutting tool in opposed direction resulting in high negative rake angles. This test setup is used to investigate the material behaviour of Armco-Iron and AISI 4140 at different cutting velocities during machining. Furthermore the flow stresses at different strain rates and temperatures were determined by means of high speed tensile tests. The flow behaviour of the investigated materials is used to explain the results of the machining experiments.

You might also be interested in these eBooks

Info:

Periodical:

Pages:

161-166

Citation:

Online since:

September 2014

Export:

Price:

* - Corresponding Author

[1] T. Roland, D. Retraint, K. Lu, J. Lu, Fatigue life improvement through surface nanostructuring of stainless steel by means of surface mechanical attrition treatment, in: Scripta Materialia 54, 1949–1954, (2006).

DOI: 10.1016/j.scriptamat.2006.01.049

Google Scholar

[2] P. Cavaliere, Fatigue properties and crack behavior of ultra-fine and nanoyrystalline pure metals, in: International Journal of Fatigue 31, 1476-1489, (2009).

DOI: 10.1016/j.ijfatigue.2009.05.004

Google Scholar

[3] M. Yasuoka, P. Wang, K. Zhang, Z. Qiu, K. Kusaka, Y. -S. Pyoun, R. Murakami, Improvement of the fatigue strength of SUS304 austenite stainless steel using ultrasonic nancrystal surface modification, in: Surface & Coatings Technology 218, 93-98, (2013).

DOI: 10.1016/j.surfcoat.2012.12.033

Google Scholar

[4] D. Li, H.N. Chen, H. Xu, The effect of nanostructured surface layer on the fatigue behaviors of a carbon steel, in: Applied Surface Science 255, 3811-3816, (2009).

DOI: 10.1016/j.apsusc.2008.10.037

Google Scholar

[5] H. Puls, F. Klocke, D. Lung, A new experimental methodology to analyse the friction behaviour at the tool-chip interface in metal cutting, in: Prod. Eng. Res. Devel. 6: 349–354, (2012).

DOI: 10.1007/s11740-012-0386-6

Google Scholar

[6] H. Puls, F. Klocke, D. Lung, Experimental investigation on friction under metal cutting conditions, in: Wear 310, 63-71, (2014).

DOI: 10.1016/j.wear.2013.12.020

Google Scholar

[7] M. Klemenz, Anwendung der Simulation der Randschichtausbildung beim Kugelstrahlen auf die Abschätzung der Schwingfestigkeit gekerbter Bauteile, Dissertation, Karlsruher Institut für Technologie (KIT), (2009).

DOI: 10.25368/2021.61

Google Scholar

[8] V. Schulze, O. Vöhringer, Influence of Alloying Elements on the Strain Rate and Temperature Dependence of the Flow Stress of Steels, in: Metallurgical and Materials Transactions A, 31: 825-830, (2000).

DOI: 10.1007/s11661-000-0026-1

Google Scholar